HUICHUAN Vertical Scrap Metal Shredder ( Vertical Scrap Metal Hammer Mill)HUICHUAN Vertical Scrap Metal Shredder is a high-efficiency equipment in the field of metal scrap processing. Its core advantages lie in deep volume reduction, liberating material components, optimizing subsequent separation efficiency, while significantly reducing scrap transportation costs, providing key support for the metal recycling process. Its working principle is realized through three-stage precise processing:Upper Crushing Stage: The breakers in the upper part of the equipment's chamber first crush the material powerfully until the material size is reduced to the range that can enter the "gap between the milling rings and chamber liners", completing the initial rough processing.Middle Grinding and Rolling Stage: The material entering the gap is then subjected to "impact + grinding + rolling" combined processing by the milling rings, and finally converted into uniform fragments with high cleanliness, removing impurities and ensuring material consistency.Lower Discharge Stage: When the crushed material reaches the preset fineness, it will naturally agglomerate into balls and fall into the lower chamber, and the finished product is discharged quickly and stably by the discharge paddles. The final product of this equipment has two major characteristics: "high cleanliness" and "high bulk density", which is fully suitable for the subsequent transportation and recycling processing needs. At present, it is mainly used for processing the following metal scraps:Hardware scrap: Water pipe valves, water meters, etc.Aluminum scrap: Aluminum castings, aluminum profiles, used aluminum cans (UBC’s), etc.Steel scrap: Pre-shredded steel plates, metal drums, etc.

X-ray sorters emits rays through an X-ray source to penetrate ores. After the detector receives the signals, it converts them into electrical signals, which are then processed by AI algorithms to achieve separation. Different minerals have different degrees of X-ray attenuation due to differences in density and elemental composition, thus distinguishing ore types and grades.

HUICHUAN UBC Aluminum Can Recycling Production Line SolutionHUICHUAN has deep expertise in the renewable resources equipment sector, focusing on the core crushing and sorting processes of UBC (used aluminum beverage cans). We provide customized solutions ranging from "equipment customization to whole-line construction," enabling efficient processing of pre-cleaned, dried loose cans or baled can blocks. Our solution minimizes aluminum loss to the greatest extent, accurately converting used aluminum cans into high-value recycled aluminum materials.I. Core Process: 5-Step Precision Handling to Maximize Aluminum Recovery ValueFor pre-processed used aluminum cans (either pre-cleaned, dried loose cans or baled blocks), we achieve efficient crushing and zero-waste sorting through a combination of customized equipmentCustom Dual-Shaft Shredder: Initial Size Reduction for Subsequent ProcessesIf the raw material is baled aluminum can blocks, they first enter the HUICHUAN custom dual-shaft shredder. Designed with "high torque and low speed," this shredder easily breaks down high-density bales into loose chunks of 5-10cm, preventing damage to subsequent equipment due to excessive hardness and preparing for fine crushing. If the raw material is pre-cleaned and dried loose cans, this step can be skipped directly to proceed to the next stage.      2. Vertical/Horizontal Crusher: Fine Crushing and Impurity SeparationThe material is fed into the HUICHUAN custom vertical or horizontal crusher (selected based on daily processing capacity). Targeting the structural characteristics of beverage cans—"aluminum body, iron lid, and plastic label"—a dedicated set of blades crushes the cans into uniform fragments of 1-3cm. During crushing, aluminum from the can body is initially separated from iron lids and plastic labels. Meanwhile, a built-in impurity screen filters out a small number of uncrushed large impurities.      3. Shaftless Roller Screen: Classification Screening to Optimize Sorting ConditionsThe crushed mixed fragments are conveyed to the shaftless roller screen. Using screens with different aperture sizes, the material is classified into two categories: "qualified aluminum fragments" and "fine impurities (e.g., sand and mud)." Qualified aluminum fragments move to the subsequent sorting process, while fine impurities are discharged directly—preventing blockages in sorting equipment and ensuring stable operation of the sorting system      4. Eddy Current Magnetic Separation Integrated Machine: Precise Separation of Aluminum and Metal ImpuritiesThe classified qualified material enters the HUICHUAN custom Eddy Current Magnetic Separation Integrated Machine—an upgraded all-in-one device that combines eddy current separation (for aluminum) and magnetic adsorption (for fine iron impurities) in a single unit, realizing "dual-function in one machine."For aluminum separation: It generates an eddy current effect through a high-frequency alternating magnetic field, applying a "repulsive force" to aluminum fragments to achieve instant separation from iron lids and other metal impurities.For fine iron removal: Equipped with a built-in high-performance neodymium magnet module, it adsorbs tiny iron particles (≤1mm) that are easily missed by conventional separators, eliminating hidden iron impurities in aluminum materials.Performance highlights: Sorting accuracy reaches over 99.7% (0.2% higher than single eddy current separators), and sorting efficiency is 25% higher than that of conventional equipment—ensuring no loss of core aluminum material and zero iron contamination.           5. Aluminum Dust Separation: Capturing Fine Powder to Eliminate WasteA dedicated aluminum dust separation step is added: using a combination of negative pressure suction and fine filters, aluminum fines (high-value materials easily overlooked) generated during crushing and sorting are accurately collected. This prevents waste caused by discharge along with dust or impurities. This step increases the overall aluminum recovery rate by an additional 1.2-1.5 percentage points, ensuring every piece of aluminum resource is monetized.II. Choose HUICHUAN, Gain a Head StartWhole-Line Service, Worry-Free ProcessWe offer more than just equipment—we act as a "full-process steward": from site surveys and capacity planning, to customized configuration of shredders, crushers, and Eddy Current Magnetic Separation Integrated Machines, to on-site installation and commissioning, we take the lead throughout the entire process. You only need to provide pre-processed raw materials and requirements, with no need for multi-party coordination. Our true "one-stop turnkey service" cuts 90% of detours from project launch to profit realization.Solid Quality, Rock-Steady ReliabilityDurability lies in the details: the core blades of shredders and crushers are made of high-toughness wear-resistant alloy; roller screens use thickened anti-corrosion steel; sensors in the sorting system (inclu

Automotive Shredder Residue (ASR) Huichuan Automotive Shredder Residue Recycling Solution — One-stop Separation and Sorting for All ASR Processing Scenarios in Recycling End-of-Life Vehicles (ELVs)

Household appliances (e.g., refrigerators, washing machines, TVs, air conditioners) contain a variety of valuable resources (metals, plastics, glass, etc.) and hazardous components (refrigerants, heavy metals, etc.). A household appliances crushing and sorting recycling solution aims to efficiently separate these materials for resource reuse while minimizing environmental pollution. HUICHUAN’s home appliances shredding and sorting solution integrates hardware and software with a modular design. The production line covers a feeding system, crushing system, magnetic separation system, sorting system, and dust collection system, forming a complete closed-loop recycling process

A double shaft shredder, with two counter - rotating shafts equipped with blades, efficiently reduces various materials into smaller pieces by shearing and tearing. It offers high torque at low speeds, ensuring robust handling of tough items like metals, plastics, and wood. Thanks to its durable structure and customizable configurations, it suits continuous heavy - duty use. Widely applied in waste recycling, resource regeneration, and material pretreatment, it plays a crucial role in industries, optimizing material processing and promoting sustainability.

Metal crusher is a kind of machine used to produce crushing materials. Our company mainly produces metal crusher below 1200 horsepower, mainly for crushing objects: broken aluminum, machine aluminum, miscellaneous aluminum, scrap home appliances, electronic waste, light scrap steel, end-of-life cars, etc.

Gantry Shear, also known as gantry shear machine, this type of gantry scissors is suitable for cutting and crushing all kinds of waste plates, bar materials, ferroalloy charges, special plates, ship plates, automobiles, metal pressing blocks, iron scraps and other scrap steel at one time so as to replace manual dismantling in order to reduce production costs to achieve better and convenient benefits.

Scrap Steel Crocodile S   hear is a universal metal cutting equipment, which mainly uses the main hydraulic cylinder and auxiliary hydraulic cylinder to achieve pre pressing and cutting operations for various materials.

Metal briquetting machine is a device that can pressurize waste metal to produce blocks. It is a multi-purpose equipment with high automation, high output, low price, simple operation, and pollution-free environment.

The E-Waste Recycling Production Line is mainly used for the dismantling and crushing of waste electronic and electrical waste, such as various types of television casings, refrigerator casings, washing machine casings, air conditioning casings, automotive battery casings, electric vehicle battery casings, and other large and hollow household appliance casings.

Suitable for handling cast iron ingots, steel balls, and various scrap steel. The excitation methods can be: constant voltage method, strong magnetic method, and overexcitation method.

Steel Grabbing Machine is a type of scrap loading and unloading equipment that can achieve various operational functions through the transformation of grabbing tools and working devices.

The sorting process of the X-ray sorting machine is that the material is transported via a conveyor belt, passing between the X-ray generator above the belt and a set of line array dual energy detectors below,

The eddy current sorter is a device that separates non-ferrous metal substances from non-metallic substances with precision. It is divided into three structures of high frequency multi-pole, eccentric and concentric.

1. High resolution CCD image acquisition and sensing system;Using a high-resolution full color CCD linear array camera with 2048 pixels, it obtains information on the colors of red, green, and blue of the material (RGB), combined with complementary stepless dimming, to deeply identify small and fine impurities, ensuring the product's ability to recognize micro color differences.

Electromagnetic and permanent magnet type; Processing all types of non-ferrous metals; Automatic separation of ferromagnetic materials; Scraping steel, materials with a high iron content and sharp iron parts.

The oil-cooled electromagnetic separator is an iron discharging mechanism based on the oil-cooled suspended electromagnetic separator with the addition of a drive motor, drum and iron discharging tape with scraper. It has the advantages of high magnetic force, fast heat dissipation, dustproof, rainproof, corrosion resistance, continuous work, low maintenance costs, etc. Since its introduction, it has been thought positively by the majority of users for its ease of use, low failure rate, low maintenance, etc.

The use of drums rotates up the fall force and mutual friction between the materials, to grind off the surface of the material oxidation layer, so that the surface of the material can present a bright into colour.

Inductive sorting machine (also known as stainless steel sorting machine, all-metal sorting machine) is a high-sensitivity sensor technology to detect metal and send a signal to the control unit, through the high-speed solenoid valve jet compressed air to separate the metal particles from the waste, so as to achieve the purpose of separating metal and non-metal materials.

Shaftless tumbler sieve is a more widely used screening equipment, used mainly for pre-screening and classification screening. The tumbler sieve is mainly suitable for particle size classification of various solid waste, simple process, domestic waste, construction waste, scrap metal, as well as mining, power plants, building materials, gold treatment and other industries.

The feeding magnetic separator is a magnetic separation equipment that feeds from the upper part of the magnetic drum via a vibrating feeder. The magnetic field strength of 1800-6000Gs is optional, with a large iron absorption capacity and good separation effect.

The permanent magnetic separator is a kind of magnetic separation equipment that uses "NdFeB" as the magnetic source to produce magnetic field, which is used mainly to remove the non-magnetic materials in the iron material. According to the working conditions and occasions, it can be divided into light, normal, enhanced and super strong types.

Electromagnetic separator is a kind of magnetic separation equipment which is mainly used to remove the iron material in the non-magnetic material by energizing the "electromagnetic coil". It is divided into self-cooling electromagnetic separator, oil-cooling electromagnetic separator and forced oil circulation electromagnetic separator based on different working conditions and occasions.

Suitable for short distance conveying from storage silo to crusher, vibrating screen, batching and other mechanical equipment. The feed is uniform, without manual operation, with its own pulling function, the chain plate feeder has a large adaptability to the material, regardless of the size of the material, specific gravity size restrictions.

The vertical wind separator is a piece of equipment that uses the principle of aerodynamics to separate light and heavy substances in materials.

The horizontal wind separator is a piece of equipment that uses the aerodynamic principle to separate light and heavy materials in the material.

1. Feeding equipment: Equipment used to transport broken bridge aluminum materials to the crusher, which can include lifting equipment (such as cranes, cranes) or conveyor belts.

Main points of electronic waste crushing and recycling equipment products: The waste circuit board crushing and recycling production line is mainly used to separate metal and non-metal materials such as waste circuit boards, copper clad boards, circuit boards, and scraps.

The entire production line consists of a feeding conveyor, a host, a discharge conveyor, a magnetic separation conveyor, a sorting conveyor, dust removal, and an operation cabinet. The crushed materials from the scrap steel crusher are separated from ferrous metal, non-ferrous metal, and non-metallic materials through vibration conveyors, belt conveyors, and magnetic sorting systems, and sent out for stacking by their respective conveyors.

The recycled aluminum plate used in Shenzhen Taiziwan New World Cultural Shopping Mall is made of 100% recycled aluminum material

Glass is a very common material and one of the top five recyclable materials.