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Shaftless Tumbler Sieve


Classification:

Sorting Machines

Summary:

The company introduces international advanced technology and production inspection equipment. The development and design of products all adopt international advanced three-dimensional (3D) three-dimensional design. 

  • Product Introduction
  • Technical Parameter
  • Cases
    • Commodity name: Shaftless Tumbler Sieve

    Shaftless tumbler sieve is a more widely used screening equipment, used mainly for pre-screening and classification screening. The tumbler sieve is mainly suitable for particle size classification of various solid waste, simple process, domestic waste, construction waste, scrap metal, as well as mining, power plants, building materials, gold treatment and other industries.

    The Shaftless Tumbler Sieve is an innovative and highly efficient screening equipment, revolutionizing the screening process across multiple industries. With its unique shaftless design, this sieve offers enhanced performance, reliability, and versatility, making it an ideal choice for businesses seeking to optimize their material screening operations.​
    Working Principle​
    The Shaftless Tumbler Sieve operates on a combination of circular and linear motion principles. Unlike traditional sieves with a central shaft, this sieve features a shaftless drum structure. When the machine is in operation, the motor drives the eccentric blocks on both ends of the drum to rotate, generating a complex vibration force. This force causes the drum to perform a three - dimensional tumbling motion.​
    As materials enter the drum, the tumbling motion makes them move forward along the inclined drum surface in a spiral - like manner. During this process, the materials continuously collide with the sieve mesh. Smaller particles that meet the size requirements pass through the sieve mesh, while larger particles that don't are retained and gradually discharged from the outlet of the drum. The unique motion ensures that materials are fully screened, maximizing the screening efficiency and accuracy.​
    Key Features and Benefits​
    1. Unique Shaftless Design​

    Reduced Blockage: The absence of a central shaft eliminates the common problem of material entanglement and blockage that occurs in traditional shaft - type sieves. This is especially beneficial when screening materials with high viscosity, long - fiber content, or irregular shapes, such as wet clay, waste paper pulp, and certain types of ores. The smooth inner surface of the shaftless drum allows materials to flow freely, ensuring continuous and unobstructed screening operations.​

    Enhanced Durability: Without a central shaft, there are fewer moving parts that are prone to wear and tear. This significantly extends the service life of the sieve, reducing the frequency of component replacements and maintenance costs. The robust construction of the shaftless drum can withstand heavy loads and harsh working conditions, ensuring long - term reliable performance.​
    2. High Screening Efficiency​

    Thorough Screening: The three - dimensional tumbling motion of the drum ensures that materials are fully and evenly screened. Each particle has multiple opportunities to interact with the sieve mesh, increasing the probability of accurate size separation. Compared to traditional sieves, the Shaftless Tumbler Sieve can achieve a higher screening rate, processing more materials in the same amount of time.​

    Adjustable Screening Parameters: The screening efficiency can be easily adjusted by modifying parameters such as the vibration frequency, amplitude, and the inclination angle of the drum. This allows businesses to customize the screening process according to different material characteristics and screening requirements, ensuring optimal performance in various applications.​
    3. Versatile Application​

    Wide Range of Materials: The Shaftless Tumbler Sieve is suitable for screening a diverse range of materials, including granular, powder, and fibrous substances. It can be used in industries such as mining, chemical engineering, food processing, and recycling. In the mining industry, it can screen different grades of ores; in the food industry, it can separate various food particles according to size.​

    Multi - stage Screening: It supports multi - stage screening configurations. By installing multiple layers of sieve meshes with different pore sizes inside the drum, materials can be classified into several different size fractions in a single pass, saving time and space compared to using multiple single - stage sieves.​
    4. User - Friendly Operation​

    Simple Control System: The sieve is equipped with an intuitive control panel that allows operators to start, stop, and adjust the operating parameters with ease. The clear display and straightforward operation interface require minimal training, enabling operators to quickly master the operation of the machine.​

    Low Noise and Vibration: Despite its powerful screening performance, the Shaftless Tumbler Sieve is designed to operate with low noise and vibration levels. This creates a more comfortable working environment and also reduces the impact on surrounding equipment and structures.

     

  • Technical Parameters

     

    Series

    Type

    Power

    Diameter

    Length

    Production Capacity

    Series 12

    1240

    5.5

    φ1200

    4000

    18

    1260

    5.5

    6000

    20

    1290

    7.5

    9000

    35

    Series 15

    1560

    7.5

     

    φ1500

    6000

    35

    1590

    11

    9000

    50

    15120

    18.5

    12000

    65

    Series 18

    1860

    11

     

    φ1800

    6000

    50

    1890

    18.5

    9000

    65

    18120

    22

    12000

    75

    Series 20

    2060

    18.5

     

    Φ2000

    6000

    65

    2090

    22

    9000

    75

    20120

    30

    12000

    85

  • Application Case 1: Mining Industry
    A large - scale mining company was facing difficulties in screening copper ores with high moisture content and a large amount of fine - grained impurities. Traditional shaft - type sieves often experienced blockages, resulting in low screening efficiency and frequent downtime for maintenance. After adopting the Shaftless Tumbler Sieve, the situation improved significantly.
    The shaftless design effectively prevented the ores from clogging the sieve. The three - dimensional tumbling motion ensured that the copper ores were thoroughly screened, separating the valuable copper - containing particles from the impurities efficiently. The screening capacity increased from 15 tons per hour to 35 tons per hour, and the screening accuracy also improved, with the proportion of qualified - sized ore particles rising from 80% to 92%. This not only increased the production efficiency of the mining operation but also reduced the overall cost of ore processing.
    Application Case 2: Food Processing Factory
    A food processing factory that produced granular seasonings needed to screen different sizes of seasoning particles to meet the packaging requirements. They chose the Shaftless Tumbler Sieve due to its multi - stage screening capability.
    By installing three layers of sieve meshes with different pore sizes in the drum, the sieve could classify the seasoning particles into four different size fractions in one operation. The adjustable screening parameters allowed the factory to fine - tune the screening process according to the specific product specifications. The result was a highly efficient and accurate screening process. The production capacity of the seasoning screening line increased by 60%, and the quality of the sorted products was consistent, meeting the strict quality control standards of the food industry.

Cases

Metal Recycling Production Line in Japan

Metal Recycling Production Line in Japan

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Scrap Aluminium Recycling Production Line in Bangkok, Thailand

Scrap Aluminium Recycling Production Line in Bangkok, Thailand

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Whole Production Line to Tianjin, China

Whole Production Line to Tianjin, China

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Whole Production Line in Changzhi, Shanxi, China

Whole Production Line in Changzhi, Shanxi, China

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Verticle Wind Separator to Langfang, China

Verticle Wind Separator to Langfang, China

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Three Whole Sets Production Line in Jingzhou, Hubei,-China

Three Whole Sets Production Line in Jingzhou, Hubei,-China

图片名称

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