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Feeding Magnetic Separator

Classification:

Sorting Machines

Summary:

The company introduces international advanced technology and production inspection equipment. The development and design of products all adopt international advanced three-dimensional (3D) three-dimensional design. 

Tel

Tel:

+86-18853636609

E-mail: hc@huichuanhc.com Inquire immediately
  • Product Introduction
  • Technical Parameter
  • Cases
    • Commodity name: Feeding Magnetic Separator

    The feeding magnetic separator is a magnetic separation equipment that feeds from the upper part of the magnetic drum via a vibrating feeder. The magnetic field strength of 1800-6000Gs is optional, with a large iron absorption capacity and good separation effect.

    The Feeding Magnetic Separator is a specialized and high - performance equipment designed to efficiently separate magnetic materials from various non - magnetic substances during the feeding process. It plays a crucial role in ensuring the purity of materials, enhancing product quality, and protecting downstream equipment from potential damage caused by magnetic contaminants. With advanced magnetic technology and intelligent design, this separator offers reliable performance, high efficiency, and wide applicability across multiple industries.​
    Working Principle​
    The Feeding Magnetic Separator operates based on the principle of magnetic attraction. At the core of the separator is a powerful magnetic system, which can be composed of permanent magnets or electromagnetic coils. When materials are fed into the separator, they pass through the magnetic field generated by this system. Magnetic substances within the material stream, such as iron, nickel, and their alloys, are strongly attracted by the magnetic field.​
    The separator is designed with a specific structure to facilitate the separation process. For example, in a belt - type feeding magnetic separator, as the material - laden belt moves forward, the magnetic materials are drawn to the surface of the belt and held in place by the magnetic force. Once they reach the designated discharge area, they are removed from the belt, either by a scraper or other discharge mechanisms, while the non - magnetic materials continue to move forward with the belt and are discharged separately. In drum - type separators, the magnetic drum rotates, attracting and carrying the magnetic particles along its surface and then discharging them into a separate collection area.​
    Key Features and Benefits​
    1. High - Intensity Magnetic Field​
    • Powerful Separation Ability: The Feeding Magnetic Separator is equipped with a high - intensity magnetic field, which can effectively attract even weakly magnetic substances. This enables it to separate magnetic contaminants with high precision, achieving a separation efficiency of up to 99.9%. Whether it's small iron filings in a powder material or larger magnetic chunks in a granular material, the strong magnetic field ensures thorough removal.​
    • Adaptability to Different Magnetic Materials: It can handle a wide range of magnetic materials with varying magnetic susceptibilities. From common ferromagnetic materials to some paramagnetic substances that require a stronger magnetic pull for separation, the separator can be adjusted or configured to suit different material characteristics.​
    2. High - Efficiency Feeding and Separation​
    • Continuous Operation: Designed for continuous feeding and separation, the separator can handle a large volume of materials per hour, depending on the model. This makes it ideal for high - throughput production lines, ensuring seamless integration into industrial processes without causing bottlenecks.​
    • Rapid Separation Speed: The combination of efficient feeding mechanisms and the quick action of the magnetic field allows for rapid separation of magnetic materials. This not only increases the overall production efficiency but also reduces the time that magnetic contaminants remain in the material stream, minimizing the risk of damage to subsequent processing equipment.​
    3. Versatile Application​
    • Suitable for Multiple Industries: The Feeding Magnetic Separator finds extensive applications in industries such as mining, food processing, pharmaceuticals, plastics, and recycling. In the mining industry, it can separate magnetic ores from non - magnetic gangue; in the food industry, it helps remove metal contaminants from food products to ensure food safety; in the plastics industry, it can purify plastic granules by removing magnetic impurities.​
    • Adaptable to Different Material Forms: It can handle various forms of materials, including powders, granules, slurries, and bulk solids. Different feeding and separation configurations are available to meet the specific requirements of different material states, ensuring effective separation in diverse application scenarios.​
    4. Durable and Low - Maintenance Design​
    • High - Quality Materials: The separator is constructed using high - quality, wear - resistant materials for its key components, such as the magnetic system, feeding belt (in belt - type models), and drums (in drum - type models). This ensures long - term durability even when operating under harsh conditions or with abrasive materials.​
    • Minimal Maintenance Requirements: With a well - engineered design, the Feeding Magnetic Separator requires minimal maintenance. Regular inspection of the magnetic strength, cleaning of the separator surface to remove accumulated magnetic materials, and checking the feeding mechanism are usually sufficient to keep the equipment in good working condition. This reduces maintenance costs and downtime, maximizing the return on investment for businesses.​
    5. Customizable Configuration​
    • Tailored to Specific Needs: Businesses can customize the Feeding Magnetic Separator according to their specific production requirements. Options for customization include the type and strength of the magnetic system (permanent magnet or electromagnetic), the size and capacity of the feeding unit, the separation method (belt - type, drum - type, etc.), and additional features such as automatic cleaning systems or integrated control panels.​
    • Easy Integration: The separator can be easily integrated into existing production lines. Its modular design allows for flexible installation, whether it needs to be added at the beginning of a process for pre - separation or inserted at a specific stage to remove remaining magnetic contaminants.

  • Technical parameters

     

    Type

    Roller Length

    Roller Diameter

    Magnetic Induction Intensity

    Machine Power

    Vibrator Power

    32/50

    500

     

     

    φ320

     

     

    1800-8000

    1.1

    0.37

    32/60

    600

    0.37

    32/80

    800

     

    1.5

    0.75

    32/100

    1000

    075

    32/120

    1200

    1.1

    32/140

    1400

    1.5

     

  • Application Case 1: Chemical Industry
    A large - scale chemical plant that produced various types of specialty chemicals was experiencing problems with magnetic impurities in its raw material streams. These impurities, which could be iron particles from the storage or transportation containers, were causing issues in the chemical reactions. They would sometimes act as catalysts for unwanted side - reactions, reducing the yield and quality of the final chemical products.
    The plant installed a customized Feeding Magnetic Separator at the inlet of its production lines. The separator was configured with an electromagnetic system that could be adjusted according to the specific magnetic properties of the impurities. With a feeding capacity of 80 tons per hour, it efficiently processed the large - volume raw material feed. The high - intensity magnetic field, reaching up to 15000 Gs, was able to capture even the tiniest magnetic particles. After implementing the separator, the incidence of side - reactions decreased significantly. The yield of the main chemical products increased by 15%, and the quality was more consistent. This led to a substantial improvement in the plant's profitability, as it reduced waste and rework costs associated with low - quality products.

    Application Case 2: Electronics Manufacturing

    An electronics manufacturing company that produced printed circuit boards (PCBs) faced challenges with magnetic contaminants in the metal powders used for circuit printing. These magnetic particles could cause short - circuits or uneven deposition of the conductive materials during the PCB manufacturing process, resulting in defective products.
    The company opted for a Feeding Magnetic Separator with a drum - type separation mechanism. The separator was designed to handle the fine - grained metal powders precisely. It had a high - speed rotating drum with a magnetic field strength of 12000 Gs. As the metal powders were fed onto the drum, the magnetic contaminants were immediately attracted to the drum's surface and separated from the non - magnetic powder. The separator's high - efficiency feeding system ensured a continuous and stable flow of the powder, without causing any blockages. After integrating the Feeding Magnetic Separator into their production process, the defect rate of the PCBs dropped from 10% to less than 2%. This not only improved the product quality but also reduced the production time and costs associated with reworking or scrapping defective PCBs. The company was able to meet its production targets more effectively and enhance its competitiveness in the electronics market.
     

Keywords：

Feeding Magnetic Separator

Pre

Shaftless Tumbler Sieve

Next

Permanent Magnetic Separator

Cases

Metal Recycling Production Line in Japan

Metal Recycling Production Line in Japan

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Scrap Aluminium Recycling Production Line in Bangkok, Thailand

Scrap Aluminium Recycling Production Line in Bangkok, Thailand

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Whole Production Line to Tianjin, China

Whole Production Line to Tianjin, China

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Whole Production Line in Changzhi, Shanxi, China

Whole Production Line in Changzhi, Shanxi, China

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Verticle Wind Separator to Langfang, China

Verticle Wind Separator to Langfang, China

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Three Whole Sets Production Line in Jingzhou, Hubei,-China

Three Whole Sets Production Line in Jingzhou, Hubei,-China

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