Permanent Magnetic Separator

Classification:

Sorting Machines

Summary:

The company introduces international advanced technology and production inspection equipment. The development and design of products all adopt international advanced three-dimensional (3D) three-dimensional design.

Tel:

+86-18853636609

E-mail: hc@huichuanhc.com Inquire immediately

Product Introduction
Technical Parameter
Cases

- Commodity name: Permanent Magnetic Separator
The permanent magnetic separator is a kind of magnetic separation equipment that uses "NdFeB" as the magnetic source to produce magnetic field, which is used mainly to remove the non-magnetic materials in the iron material. According to the working conditions and occasions, it can be divided into light, normal, enhanced and super strong types.
The Permanent Magnetic Separator is a cutting - edge and reliable piece of equipment engineered to efficiently separate magnetic materials from non - magnetic substances. Leveraging the power of permanent magnets, this separator offers outstanding performance, durability, and cost - effectiveness, making it an indispensable solution across a wide spectrum of industries.
Working Principle
At the heart of the Permanent Magnetic Separator lies its robust permanent magnet system. Composed of high - performance magnetic materials such as neodymium - iron - boron or ferrite magnets, these magnets generate a stable and strong magnetic field without the need for an external power source to maintain magnetism. When materials pass through the magnetic field area of the separator, magnetic substances, including iron, nickel, cobalt, and their alloys, are strongly attracted by the magnetic force.
The separator's design varies depending on its type, such as drum - type, belt - type, or overband - type. In a drum - type permanent magnetic separator, for example, as the magnetic drum rotates, the magnetic particles in the material stream adhere to the surface of the drum. Once the drum rotates to the discharge area, the magnetic materials are scraped off or fall off into a collection bin due to the change in the magnetic field and the action of gravity. In a belt - type separator, the magnetic materials are attracted to the surface of the conveyor belt, and when they reach the end of the belt, they are separated from the non - magnetic materials and discharged.

Key Features and Benefits

1. Stable and Strong Magnetic Field
- Consistent Separation Performance: The permanent magnets used in the separator provide a stable magnetic field that doesn't weaken over time under normal operating conditions. This ensures consistent and reliable separation performance throughout the lifespan of the equipment. It can effectively capture both strongly magnetic and weakly magnetic materials, achieving a high separation efficiency of up to 99%.
- No Power Consumption for Magnetization: Unlike electromagnetic separators that require continuous electricity to maintain the magnetic field, the Permanent Magnetic Separator relies on the inherent magnetism of permanent magnets. This significantly reduces energy consumption, resulting in lower operational costs and a more environmentally friendly solution.
2. Durable and Low - Maintenance
- High - Quality Materials: Constructed with premium - grade materials, the Permanent Magnetic Separator is designed to withstand harsh working environments. The magnets are often encapsulated in corrosion - resistant materials, and the mechanical components are made of sturdy metals, ensuring long - term durability even when processing abrasive or wet materials.
- Minimal Maintenance: With fewer moving parts compared to some other types of separators and no electrical components related to magnetization, the maintenance requirements of the Permanent Magnetic Separator are minimal. Regular inspections for wear and tear, occasional cleaning of the separator surface to remove accumulated magnetic materials, and lubrication of moving parts (if applicable) are usually sufficient to keep the equipment in optimal working condition. This reduces downtime and maintenance costs, maximizing the return on investment for businesses.
3. Versatile Application
- Wide Industry Coverage: The Permanent Magnetic Separator finds extensive use in numerous industries, including mining, recycling, food processing, pharmaceuticals, ceramics, and plastics. In the mining industry, it can separate valuable magnetic ores from non - magnetic gangue; in the recycling sector, it helps recover magnetic metals from waste streams; in the food industry, it removes metal contaminants from food products to ensure safety.
- Adaptability to Different Material Forms: Whether dealing with powders, granules, slurries, or bulk solids, the Permanent Magnetic Separator can be customized to handle various material forms. Different models and configurations are available to meet the specific separation requirements of different materials, ensuring effective operation in diverse application scenarios.
4. Customizable and Easy to Install
- Tailored to Specific Needs: Businesses can customize the Permanent Magnetic Separator according to their unique production requirements. Options for customization include the type and strength of the magnetic system, the size and capacity of the separator, the feeding method, and the separation mechanism. This flexibility allows for seamless integration into existing production lines.
- Simple Installation: The separator is designed for easy installation. Its modular structure and clear installation instructions enable quick setup, minimizing the time and effort required to incorporate it into a production process. Additionally, it can be installed in various positions, such as above conveyor belts, within chutes, or at the discharge points of hoppers, depending on the application.
After - Sales Service
We are committed to providing comprehensive after - sales service to ensure the long - term performance of our Permanent Magnetic Separators. Our technical support team is available 24/7 to answer any questions regarding installation, operation, maintenance, and repair. We also offer regular maintenance contracts, on - site training for operators, and a warranty period to give you peace of mind with your purchase.

Technical Parameters

Product	Permanent Magnetic Separator
Specification Type	Adapted Width	Rated Height	Magnetic Field Strength	Material Thickness	Driver Power	Adapted Belt Speed	Working Mechanism	Weight	Dimensions (AXBXCXDXE)mm
RCYD-6.5	650	200	70	150	2.2			1200	2185x780x1080x1200xB8B
RCYD-8	800	250	70	200	2.2			1400	2350x796x128Dx1300x1088
RCYD-10	1000	300	70	250	3			2120	2660x920x1550x1400x1335
RCYD-12	1200	350	70	300	4			2250	2d80x1010x1720x1550x1515
RCYD-14	1400	400	70	350	4			3700	3225x1050x1980x1800x1755
RCYD-16	1600	450	70	400	5.5			4950	3350x1180x2160x1950x1850
RCYD-18	1800	500	80	450	7.5			6100	3580x1210x2450x2200x2130
RCYD-20	2000	550	80	500	11			8900	3800x1300x2700x2400x2410

Application Case 1: Mining Industry
A hematite mining company was struggling with the low - grade recovery of magnetic hematite ores from the mined raw materials. The presence of a large amount of non - magnetic gangue in the ore stream led to low production efficiency and high processing costs. After implementing the Permanent Magnetic Separator, the situation was transformed.
The separator, with a magnetic field intensity of 15000 Gs, was installed at the primary stage of the ore processing line. As the raw ore passed through the magnetic field, the magnetic hematite particles were strongly attracted to the surface of the separator drum. The non - magnetic gangue was then discharged separately. The high - efficiency separation increased the grade of the magnetic concentrate from 30% to 65%. This not only improved the economic value of the mined ores but also reduced the amount of material that needed to be processed in subsequent refining stages, saving significant energy and processing costs.

Application Case 2: Food Processing Industry
A major food manufacturer that produced ready - to - eat snacks was concerned about the potential presence of metal contaminants in its raw ingredients, which posed a serious threat to food safety and brand reputation. To address this issue, the company installed an overband - type Permanent Magnetic Separator above the conveyor belt that transported the raw materials.
The separator, with a magnetic field strength of 12000 Gs, effectively captured any metal particles, such as small pieces of iron or stainless steel, that might have entered the raw material stream during harvesting, transportation, or storage. The continuous operation of the separator ensured that all incoming raw materials were thoroughly screened. As a result, the company achieved a 100% detection and removal rate of metal contaminants, significantly enhancing the safety of its products. This not only protected the health of consumers but also improved the company's brand image, leading to increased customer trust and higher sales.

Keywords：

Permanent Magnetic Separator

Pre

Feeding Magnetic Separator

Electromagnetic Separator

Cases

Metal Recycling Production Line in Japan

Scrap Aluminium Recycling Production Line in Bangkok, Thailand

Whole Production Line to Tianjin, China

Whole Production Line in Changzhi, Shanxi, China

Verticle Wind Separator to Langfang, China

Three Whole Sets Production Line in Jingzhou, Hubei,-China

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