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Inductive Sorting Machine

Classification:

Sorting Machines

Summary:

The company introduces international advanced technology and production inspection equipment. The development and design of products all adopt international advanced three-dimensional (3D) three-dimensional design. 

Tel

Tel:

+86-18853636609

E-mail: hc@huichuanhc.com Inquire immediately
  • Product Introduction
  • Technical Parameter
  • Cases
    • Commodity name: Inductive Sorting Machine

    Inductive sorting machine (also known as stainless steel sorting machine, all-metal sorting machine) is a high-sensitivity sensor technology to detect metal and send a signal to the control unit, through the high-speed solenoid valve jet compressed air to separate the metal particles from the waste, so as to achieve the purpose of separating metal and non-metal materials.

    Reliably sort all metals with the Huichuan induction sorting system
    Produce residual material containing no metal and recover residual metals with Huichuan – even for the smallest grain sizes in metal recovery
    The Huichuan induction sorting system is the ideal complement to magnetic sorting and eddy-current separation, enabling efficient recovery of residual metals from mixed materials. It excels in sorting stainless steels and composite materials such as cables and circuit boards. Whether focused on producing recoverable metal concentrates (e.g., zurik or stainless steel fractions) or generating metal-free residuals with less than 1% metal content to meet strict acceptance standards (e.g., in recovered fuel production), both tasks are core applications where Huichuan delivers exceptional performance.
    Our induction sorting system features an acceleration belt that transports sortable materials through the detection zone in a stable state. Beneath the conveyor belt, a cutting-edge inductive metal sensor generates an electromagnetic field, detecting all conductive objects passing through with a sensitivity of significantly less than 1 mm. After precise detection and classification, targeted compressed air blasts deflect the identified metal particles from their trajectory, efficiently separating them from the material stream.


    Sensors tailored to every scenario
    As a versatile All-metal separator, Huichuan’s solution is engineered to adapt to diverse sorting demands, featuring two key sensor technologies: adjustable-sensitivity sensors and high-sensitivity sensors. This dual-technology design ensures optimal performance across varying material complexities.
    Depending on specific application needs, we offer sensors with coarse or fine resolution, determined by optimized coil diameters. Two distinct sensor types are available to match your unique requirements: For straightforward applications like producing metal-free residuals, our proven All-metal separator stands out for its exceptional cost-effectiveness while meeting all performance demands. The adjustable-sensitivity sensors here allow operators to fine-tune detection precision based on material characteristics, balancing efficiency and accuracy for general sorting tasks.
    For more complex tasks requiring advanced signal capture and analysis—such as identifying tiny metal particles or distinguishing between similar conductive materials—the high-sensitivity sensors integrated into our All-metal separator deliver unparalleled precision. Paired with the Huichuan  metal detector (equipped with an integrated sorting system controller), this setup combines conductivity detection with image processing, providing highly accurate data on detected particles to enhance sorting precision. Its advanced analysis of inductive metal signals enables sophisticated sorting, such as distinguishing between stainless steels, cables, and circuit boards. The Huichuan system operates across a grain size range of 1 mm to 200 mm, with working widths from 600 mm to 3,000 mm.

    Core advantages

    1. Customized spray actuator to meet different working conditions, with a sorting rate of over 99%.

    2. Imported high-sensitivity electromagnetic (EM) sensors are used to continuously detect metal materials on the entire conveyor belt.

    3. Adopting imported high-speed solenoid valve+special nozzle structure design+self-cleaning nozzle function to maintain the stability of the spraying mechanism at all times

    4. The independently developed high-speed control unit monitors and updates software program data at any time to maintain optimal stability.

     

     

     

     

     


  • Product Parameters

    Type

    Band Width (mm)

    Handling Capacity (t/h)

    L（mm）

    W（mm）

    H（mm）

    Weight (kg)

    Energy Consumption (kw)

    HQFX-12

    1200

    1-2

    5250

    1580

    1702

    3500

    4.3

    HQFX-15

    1500

    2-3

    5250

    1970

    1702

    4300

    4.9

    HQFX-18

    1800

    3-5

    5250

    2370

    1702

    5700

    6.5

    HQFX-22

    2200

    5-8

    5250

    2770

    1702

    6500

    6.8

  • Application Case 1: Recycling Plant​
    A large - scale recycling plant was struggling with the manual sorting of mixed metal waste, which was labor - intensive, time - consuming, and had a relatively low sorting accuracy. After implementing the Inductive Sorting Machine, the situation improved dramatically.​
    The machine was able to quickly and accurately separate aluminum, copper, and steel from the mixed metal waste. With a sorting speed of 10 items per minute, it could process large volumes of waste in a short time. The high - precision sorting reduced the contamination rate in the sorted metal batches. Before using the machine, the purity of the sorted aluminum batch was around 85%, but after using the Inductive Sorting Machine, it increased to 98%. This higher - quality sorted output not only increased the value of the recycled metals but also reduced the processing costs in subsequent smelting and refining processes.​
    Application Case 2: Food Processing Company​
    A food processing company that produced a variety of nuts faced challenges in sorting different types of nuts based on their internal quality. Some nuts had internal defects or different moisture contents, which affected their taste and shelf - life. The Inductive Sorting Machine provided an effective solution.​
    By utilizing the unique inductive responses of nuts with different internal characteristics, the machine could accurately separate good - quality nuts from those with defects. It could sort [X] nuts per minute, ensuring a high - volume production rate. The sorted nuts were of consistent quality, improving the overall product quality of the company. As a result, customer complaints decreased significantly, and the company's market share increased due to the enhanced reputation of its products.
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Inductive Sorting Machine

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Whole Production Line to Tianjin, China

Whole Production Line to Tianjin, China

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Whole Production Line in Changzhi, Shanxi, China

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Verticle Wind Separator to Langfang, China

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Three Whole Sets Production Line in Jingzhou, Hubei,-China

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