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Inductive Sorting Machine
Classification:
Sorting Machines
Summary:
The company introduces international advanced technology and production inspection equipment. The development and design of products all adopt international advanced three-dimensional (3D) three-dimensional design.
Tel:
- Product Introduction
- Technical Parameter
- Cases
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- Commodity name: Inductive Sorting Machine
Inductive sorting machine (also known as stainless steel sorting machine, all-metal sorting machine) is a high-sensitivity sensor technology to detect metal and send a signal to the control unit, through the high-speed solenoid valve jet compressed air to separate the metal particles from the waste, so as to achieve the purpose of separating metal and non-metal materials.
The Inductive Sorting Machine is a revolutionary piece of equipment designed to streamline and enhance the sorting process across various industries. Leveraging advanced inductive technology, this machine offers unparalleled accuracy, speed, and reliability, making it an indispensable asset for businesses aiming to optimize their production efficiency.Working PrincipleAt the heart of the Inductive Sorting Machine lies its sophisticated inductive sensor system. When materials pass through the machine's detection area, the inductive sensors emit electromagnetic fields. Different materials have distinct electromagnetic properties, and as they interact with these fields, they generate unique inductive responses. The machine's intelligent control system analyzes these responses in real - time, precisely identifying the type of material. Based on pre - set sorting criteria, the system then activates the sorting mechanism, which can be in the form of air jets, mechanical arms, or other ejection methods, to separate the materials into different categories accurately.Key Features and Benefits1. High - Precision Sorting- Exceptional Accuracy: The Inductive Sorting Machine can achieve sorting accuracies of up to 99.9%. Its advanced sensor technology and intelligent algorithms ensure that even the most similar - looking materials can be accurately distinguished. For example, in recycling applications, it can precisely separate different types of metals, such as aluminum, copper, and steel, which have overlapping physical characteristics but distinct electromagnetic signatures.
- Minimal Error Rate: The machine's high - precision sorting significantly reduces the occurrence of mis - sorted items. This not only improves the quality of the sorted output but also minimizes waste and rework, saving both time and resources for businesses.
2. High - Speed Operation- Rapid Sorting Capacity: With its high - speed detection and sorting mechanisms, the Inductive Sorting Machine can process a large volume of materials in a short time. It can handle sorting speeds of up to [X] items per minute, depending on the model and application. This high - speed operation makes it ideal for high - volume production and sorting lines, enabling businesses to increase their throughput and meet tight production schedules.
- Continuous Operation: The machine is designed for continuous, 24/7 operation without significant performance degradation. Its robust construction and high - quality components ensure reliable operation even under heavy workloads, maximizing productivity.
3. Versatile Application- Suitable for Diverse Materials: The Inductive Sorting Machine can handle a wide range of materials, including metals, plastics, and composite materials. In the metalworking industry, it can sort different grades of metal alloys. In the plastics recycling sector, it can separate various types of plastic polymers based on their inductive properties.
- Adaptable to Different Industries: It finds applications in multiple industries, such as recycling, manufacturing, food processing, and mining. In the food industry, it can be used to sort different types of nuts or fruits based on their internal composition, which affects their inductive response.
4. User - Friendly Design- Intuitive Interface: The machine is equipped with an easy - to - use control panel and a graphical user interface. Operators can quickly set up sorting parameters, monitor the sorting process in real - time, and make adjustments as needed without extensive training.
- Low Maintenance: The Inductive Sorting Machine features a modular design, which simplifies maintenance and repair. Regular maintenance tasks, such as cleaning the sensors and checking the sorting mechanism, can be easily carried out. Additionally, the use of high - quality components reduces the frequency of component failures, minimizing downtime and maintenance costs.
5. Customizable Sorting Options- Tailored Sorting Criteria: Businesses can customize the sorting criteria according to their specific requirements. Whether it's sorting by material type, size, shape, or other characteristics, the machine can be programmed to meet different sorting needs. This flexibility allows for seamless integration into existing production and sorting processes.
- Multi - stage Sorting: Some models of the Inductive Sorting Machine support multi - stage sorting, enabling more complex sorting operations. Materials can be sorted through multiple sorting stages, gradually refining the sorting results to achieve the desired output.
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Product ParametersType
Band Width (mm)
Handling Capacity (t/h)
L（mm）
W（mm）
H（mm）
Weight (kg)
Energy Consumption (kw)
HQFX-12
1200
1-2
5250
1580
1702
3500
4.3
HQFX-15
1500
2-3
5250
1970
1702
4300
4.9
HQFX-18
1800
3-5
5250
2370
1702
5700
6.5
HQFX-22
2200
5-8
5250
2770
1702
6500
6.8
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Application Case 1: Recycling PlantA large - scale recycling plant was struggling with the manual sorting of mixed metal waste, which was labor - intensive, time - consuming, and had a relatively low sorting accuracy. After implementing the Inductive Sorting Machine, the situation improved dramatically.The machine was able to quickly and accurately separate aluminum, copper, and steel from the mixed metal waste. With a sorting speed of 10 items per minute, it could process large volumes of waste in a short time. The high - precision sorting reduced the contamination rate in the sorted metal batches. Before using the machine, the purity of the sorted aluminum batch was around 85%, but after using the Inductive Sorting Machine, it increased to 98%. This higher - quality sorted output not only increased the value of the recycled metals but also reduced the processing costs in subsequent smelting and refining processes.Application Case 2: Food Processing CompanyA food processing company that produced a variety of nuts faced challenges in sorting different types of nuts based on their internal quality. Some nuts had internal defects or different moisture contents, which affected their taste and shelf - life. The Inductive Sorting Machine provided an effective solution.By utilizing the unique inductive responses of nuts with different internal characteristics, the machine could accurately separate good - quality nuts from those with defects. It could sort [X] nuts per minute, ensuring a high - volume production rate. The sorted nuts were of consistent quality, improving the overall product quality of the company. As a result, customer complaints decreased significantly, and the company's market share increased due to the enhanced reputation of its products.
Keywords：
Cases
Metal Recycling Production Line in Japan
Scrap Aluminium Recycling Production Line in Bangkok, Thailand
Whole Production Line to Tianjin, China
Whole Production Line in Changzhi, Shanxi, China
Verticle Wind Separator to Langfang, China
Three Whole Sets Production Line in Jingzhou, Hubei,-China
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