Email : hc@huichuanhc.com Tel:+86-18853636609

WhatsApp 24h online

Home page

Inductive Sorting Machine

Classification:

Sorting Machines

Summary:

The company introduces international advanced technology and production inspection equipment. The development and design of products all adopt international advanced three-dimensional (3D) three-dimensional design.

Tel:

+86-18853636609

E-mail: hc@huichuanhc.com Inquire immediately

Product Introduction
Technical Parameter
Cases

- Commodity name: Inductive Sorting Machine
Inductive sorting machine (also known as stainless steel sorting machine, all-metal sorting machine) is a high-sensitivity sensor technology to detect metal and send a signal to the control unit, through the high-speed solenoid valve jet compressed air to separate the metal particles from the waste, so as to achieve the purpose of separating metal and non-metal materials.

Reliably sort all metals with the Huichuan induction sorting system
Produce residual material containing no metal and recover residual metals with Huichuan – even for the smallest grain sizes in metal recovery
The Huichuan induction sorting system is the ideal complement to magnetic sorting and eddy-current separation, enabling efficient recovery of residual metals from mixed materials. It excels in sorting stainless steels and composite materials such as cables and circuit boards. Whether focused on producing recoverable metal concentrates (e.g., zurik or stainless steel fractions) or generating metal-free residuals with less than 1% metal content to meet strict acceptance standards (e.g., in recovered fuel production), both tasks are core applications where Huichuan delivers exceptional performance.
Our induction sorting system features an acceleration belt that transports sortable materials through the detection zone in a stable state. Beneath the conveyor belt, a cutting-edge inductive metal sensor generates an electromagnetic field, detecting all conductive objects passing through with a sensitivity of significantly less than 1 mm. After precise detection and classification, targeted compressed air blasts deflect the identified metal particles from their trajectory, efficiently separating them from the material stream.

Sensors tailored to every scenario
As a versatile All-metal separator, Huichuan’s solution is engineered to adapt to diverse sorting demands, featuring two key sensor technologies: adjustable-sensitivity sensors and high-sensitivity sensors. This dual-technology design ensures optimal performance across varying material complexities.
Depending on specific application needs, we offer sensors with coarse or fine resolution, determined by optimized coil diameters. Two distinct sensor types are available to match your unique requirements: For straightforward applications like producing metal-free residuals, our proven All-metal separator stands out for its exceptional cost-effectiveness while meeting all performance demands. The adjustable-sensitivity sensors here allow operators to fine-tune detection precision based on material characteristics, balancing efficiency and accuracy for general sorting tasks.
For more complex tasks requiring advanced signal capture and analysis—such as identifying tiny metal particles or distinguishing between similar conductive materials—the high-sensitivity sensors integrated into our All-metal separator deliver unparalleled precision. Paired with the Huichuan metal detector (equipped with an integrated sorting system controller), this setup combines conductivity detection with image processing, providing highly accurate data on detected particles to enhance sorting precision. Its advanced analysis of inductive metal signals enables sophisticated sorting, such as distinguishing between stainless steels, cables, and circuit boards. The Huichuan system operates across a grain size range of 1 mm to 200 mm, with working widths from 600 mm to 3,000 mm.
Core advantages
1. Customized spray actuator to meet different working conditions, with a sorting rate of over 99%.
2. Imported high-sensitivity electromagnetic (EM) sensors are used to continuously detect metal materials on the entire conveyor belt.
3. Adopting imported high-speed solenoid valve+special nozzle structure design+self-cleaning nozzle function to maintain the stability of the spraying mechanism at all times
4. The independently developed high-speed control unit monitors and updates software program data at any time to maintain optimal stability.

Product Parameters

Type	Band Width (mm)	Handling Capacity (t/h)	L（mm）	W（mm）	H（mm）	Weight (kg)	Energy Consumption (kw)
HQFX-12	1200	1-2	5250	1580	1702	3500	4.3
HQFX-15	1500	2-3	5250	1970	1702	4300	4.9
HQFX-18	1800	3-5	5250	2370	1702	5700	6.5
HQFX-22	2200	5-8	5250	2770	1702	6500	6.8

Application Case 1: Recycling Plant
A large - scale recycling plant was struggling with the manual sorting of mixed metal waste, which was labor - intensive, time - consuming, and had a relatively low sorting accuracy. After implementing the Inductive Sorting Machine, the situation improved dramatically.
The machine was able to quickly and accurately separate aluminum, copper, and steel from the mixed metal waste. With a sorting speed of 10 items per minute, it could process large volumes of waste in a short time. The high - precision sorting reduced the contamination rate in the sorted metal batches. Before using the machine, the purity of the sorted aluminum batch was around 85%, but after using the Inductive Sorting Machine, it increased to 98%. This higher - quality sorted output not only increased the value of the recycled metals but also reduced the processing costs in subsequent smelting and refining processes.
Application Case 2: Food Processing Company
A food processing company that produced a variety of nuts faced challenges in sorting different types of nuts based on their internal quality. Some nuts had internal defects or different moisture contents, which affected their taste and shelf - life. The Inductive Sorting Machine provided an effective solution.
By utilizing the unique inductive responses of nuts with different internal characteristics, the machine could accurately separate good - quality nuts from those with defects. It could sort [X] nuts per minute, ensuring a high - volume production rate. The sorted nuts were of consistent quality, improving the overall product quality of the company. As a result, customer complaints decreased significantly, and the company's market share increased due to the enhanced reputation of its products.
Click to View Details +

Keywords：

Inductive Sorting Machine

Pre

Drum Polishing Machine

Shaftless Tumbler Sieve

Cases

Metal Recycling Production Line in Japan

Scrap Aluminium Recycling Production Line in Bangkok, Thailand

Whole Production Line to Tianjin, China

Whole Production Line in Changzhi, Shanxi, China

Verticle Wind Separator to Langfang, China

Three Whole Sets Production Line in Jingzhou, Hubei,-China

Related Products

HUICHUAN Vertical Scrap Metal Shredder ( Vertical Scrap Metal Hammer Mill)HUICHUAN Vertical Scrap Metal Shredder is a high-efficiency equipment in the field of metal scrap processing. Its core advantages lie in deep volume reduction, liberating material components, optimizing subsequent separation efficiency, while significantly reducing scrap transportation costs, providing key support for the metal recycling process. Its working principle is realized through three-stage precise processing:Upper Crushing Stage: The breakers in the upper part of the equipment's chamber first crush the material powerfully until the material size is reduced to the range that can enter the "gap between the milling rings and chamber liners", completing the initial rough processing.Middle Grinding and Rolling Stage: The material entering the gap is then subjected to "impact + grinding + rolling" combined processing by the milling rings, and finally converted into uniform fragments with high cleanliness, removing impurities and ensuring material consistency.Lower Discharge Stage: When the crushed material reaches the preset fineness, it will naturally agglomerate into balls and fall into the lower chamber, and the finished product is discharged quickly and stably by the discharge paddles. The final product of this equipment has two major characteristics: "high cleanliness" and "high bulk density", which is fully suitable for the subsequent transportation and recycling processing needs. At present, it is mainly used for processing the following metal scraps:Hardware scrap: Water pipe valves, water meters, etc.Aluminum scrap: Aluminum castings, aluminum profiles, used aluminum cans (UBC’s), etc.Steel scrap: Pre-shredded steel plates, metal drums, etc.

Vertical Scrap Metal Hammer Mill

X-ray sorters emits rays through an X-ray source to penetrate ores. After the detector receives the signals, it converts them into electrical signals, which are then processed by AI algorithms to achieve separation. Different minerals have different degrees of X-ray attenuation due to differences in density and elemental composition, thus distinguishing ore types and grades.

HUICHUAN X-ray sorter in minerals

HUICHUAN UBC Aluminum Can Recycling Production Line SolutionHUICHUAN has deep expertise in the renewable resources equipment sector, focusing on the core crushing and sorting processes of UBC (used aluminum beverage cans). We provide customized solutions ranging from "equipment customization to whole-line construction," enabling efficient processing of pre-cleaned, dried loose cans or baled can blocks. Our solution minimizes aluminum loss to the greatest extent, accurately converting used aluminum cans into high-value recycled aluminum materials.I. Core Process: 5-Step Precision Handling to Maximize Aluminum Recovery ValueFor pre-processed used aluminum cans (either pre-cleaned, dried loose cans or baled blocks), we achieve efficient crushing and zero-waste sorting through a combination of customized equipmentCustom Dual-Shaft Shredder: Initial Size Reduction for Subsequent ProcessesIf the raw material is baled aluminum can blocks, they first enter the HUICHUAN custom dual-shaft shredder. Designed with "high torque and low speed," this shredder easily breaks down high-density bales into loose chunks of 5-10cm, preventing damage to subsequent equipment due to excessive hardness and preparing for fine crushing. If the raw material is pre-cleaned and dried loose cans, this step can be skipped directly to proceed to the next stage. 2. Vertical/Horizontal Crusher: Fine Crushing and Impurity SeparationThe material is fed into the HUICHUAN custom vertical or horizontal crusher (selected based on daily processing capacity). Targeting the structural characteristics of beverage cans—"aluminum body, iron lid, and plastic label"—a dedicated set of blades crushes the cans into uniform fragments of 1-3cm. During crushing, aluminum from the can body is initially separated from iron lids and plastic labels. Meanwhile, a built-in impurity screen filters out a small number of uncrushed large impurities. 3. Shaftless Roller Screen: Classification Screening to Optimize Sorting ConditionsThe crushed mixed fragments are conveyed to the shaftless roller screen. Using screens with different aperture sizes, the material is classified into two categories: "qualified aluminum fragments" and "fine impurities (e.g., sand and mud)." Qualified aluminum fragments move to the subsequent sorting process, while fine impurities are discharged directly—preventing blockages in sorting equipment and ensuring stable operation of the sorting system 4. Eddy Current Magnetic Separation Integrated Machine: Precise Separation of Aluminum and Metal ImpuritiesThe classified qualified material enters the HUICHUAN custom Eddy Current Magnetic Separation Integrated Machine—an upgraded all-in-one device that combines eddy current separation (for aluminum) and magnetic adsorption (for fine iron impurities) in a single unit, realizing "dual-function in one machine."For aluminum separation: It generates an eddy current effect through a high-frequency alternating magnetic field, applying a "repulsive force" to aluminum fragments to achieve instant separation from iron lids and other metal impurities.For fine iron removal: Equipped with a built-in high-performance neodymium magnet module, it adsorbs tiny iron particles (≤1mm) that are easily missed by conventional separators, eliminating hidden iron impurities in aluminum materials.Performance highlights: Sorting accuracy reaches over 99.7% (0.2% higher than single eddy current separators), and sorting efficiency is 25% higher than that of conventional equipment—ensuring no loss of core aluminum material and zero iron contamination. 5. Aluminum Dust Separation: Capturing Fine Powder to Eliminate WasteA dedicated aluminum dust separation step is added: using a combination of negative pressure suction and fine filters, aluminum fines (high-value materials easily overlooked) generated during crushing and sorting are accurately collected. This prevents waste caused by discharge along with dust or impurities. This step increases the overall aluminum recovery rate by an additional 1.2-1.5 percentage points, ensuring every piece of aluminum resource is monetized.II. Choose HUICHUAN, Gain a Head StartWhole-Line Service, Worry-Free ProcessWe offer more than just equipment—we act as a "full-process steward": from site surveys and capacity planning, to customized configuration of shredders, crushers, and Eddy Current Magnetic Separation Integrated Machines, to on-site installation and commissioning, we take the lead throughout the entire process. You only need to provide pre-processed raw materials and requirements, with no need for multi-party coordination. Our true "one-stop turnkey service" cuts 90% of detours from project launch to profit realization.Solid Quality, Rock-Steady ReliabilityDurability lies in the details: the core blades of shredders and crushers are made of high-toughness wear-resistant alloy; roller screens use thickened anti-corrosion steel; sensors in the sorting system (inclu

HUICHUAN UBC Aluminum Can Recycling Production Line Solution

Magnetic Head Pulley

ENQUIRY NOW

If you have any comments or suggestions on our products, you can leave us a message. Please fill in the correct contact information, and we will contact you as soon as possible!

Want to inquire about products

Add Product

Category:

Select all

Submit

Tel:+86-536-3178910

WhatsApp:+86 18853636609

E-mail: hc@huichuanhc.com

Add:Yeyuan Industrial Park, Linqu, Shandong, China

wechat

business license