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E-waste Recycling Production Line


Classification:

Waste Solid Resource Recycling Production Line

Summary:

The company introduces international advanced technology and production inspection equipment. The development and design of products all adopt international advanced three-dimensional (3D) three-dimensional design. 

  • Product Introduction
  • Technical Parameter
  • Cases
    • Commodity name: E-waste Recycling Production Line

    Main points of electronic waste crushing and recycling equipment products: The waste circuit board crushing and recycling production line is mainly used to separate metal and non-metal materials such as waste circuit boards, copper clad boards, circuit boards, and scraps.

    Our E - waste Recycling Production Line is a highly specialized and technologically advanced solution designed to efficiently handle the complex process of recycling electronic waste. With the rapid growth of e - waste globally, this production line offers a sustainable, high - performance approach to recover valuable materials while minimizing environmental harm.
    Core Advantages
    1. Comprehensive Material Recovery
    This production line is capable of processing a wide variety of e - waste, including smartphones, laptops, televisions, and electrical appliances. It combines mechanical shredding, magnetic separation, eddy - current separation, and electrostatic separation technologies to effectively recover valuable metals such as copper, gold, silver, and palladium, as well as non - metallic materials like plastics and glass. The integrated sorting system can achieve a recovery rate of over 95% for valuable metals, maximizing the economic value of e - waste.
    1. Advanced Pollution Control
    E - waste often contains hazardous substances such as lead, mercury, and brominated flame retardants. Our production line is equipped with state - of - the - art pollution control devices, including fume scrubbers, dust collectors, and wastewater treatment systems. These components work in tandem to capture and neutralize harmful emissions and pollutants, ensuring that the recycling process complies with strict environmental regulations. The dust removal efficiency exceeds 99%, safeguarding the health of workers and the surrounding environment.
    1. Automated and Intelligent Operation
    Featuring a PLC - based automated control system with a user - friendly touch - screen interface, the production line enables precise monitoring and adjustment of each process. Real - time data collection and analysis allow operators to optimize production parameters, improve efficiency, and reduce downtime. The intelligent fault - diagnosis function promptly identifies and reports any issues, facilitating quick maintenance and minimizing production interruptions.
    Working Process
    1. Pre - treatment and Shredding
    E - waste is first manually sorted to remove large non - recyclable items and batteries. Then, the remaining components are fed into the high - speed shredder, which breaks them into small pieces. The shredding process is designed to ensure that all materials are reduced to an appropriate size for subsequent separation, while also minimizing energy consumption.
    1. Magnetic and Eddy - Current Separation
    The shredded e - waste enters the magnetic separation unit, where ferrous metals like iron and steel are attracted and separated. Subsequently, the non - ferrous materials pass through the eddy - current separator, which uses electromagnetic fields to separate non - ferrous metals such as aluminum, copper, and brass from non - metallic materials.
    1. Electrostatic Separation and Refining
    The remaining non - metallic and fine - metal mixtures are processed through the electrostatic separator. This technology separates materials based on their electrical conductivity, effectively separating plastics from valuable metal powders. The recovered metal powders then undergo a refining process to purify and concentrate the valuable metals, making them suitable for reuse in various industries.
    1. Waste Treatment
    Any residual waste or hazardous substances are safely treated in the on - site wastewater treatment and fume scrubbing systems. Treated wastewater meets the discharge standards, and purified fumes are released into the atmosphere without causing pollution.
     
    Applications
    1. Electronics Manufacturing Industry
    Manufacturers can recycle their production waste and end - of - life products, reducing the demand for virgin materials and lowering production costs. The recovered metals can be reused in the manufacturing of new electronic components, creating a closed - loop supply chain.
    1. Recycling and Waste Management Companies
    Our E - waste Recycling Production Line provides a reliable solution for large - scale e - waste recycling. It enables companies to efficiently process e - waste, recover valuable resources, and generate revenue from the sale of recycled materials, while fulfilling their environmental responsibilities.
    1. Research and Development Institutions
    The production line can also be used by research institutions for studying e - waste recycling technologies, developing new separation methods, and exploring innovative ways to improve the efficiency and sustainability of e - waste management.
    Why Choose Our E - waste Recycling Production Line?
    1. Customized Solutions
    We understand that different customers have diverse e - waste sources and production requirements. Our team of experts can customize the production line layout, processing capacity, and separation technologies according to specific needs, ensuring optimal performance and return on investment.
    1. Global After - sales Support
    With a global network of service centers, we offer comprehensive after - sales support, including installation, commissioning, operator training, and regular maintenance. Our 24/7 technical support team is always ready to address any issues, ensuring the continuous and stable operation of the production line.
    1. Proven Track Record
    Our E - waste Recycling Production Line has been successfully installed and operated in numerous recycling plants worldwide. Customers have reported significant improvements in material recovery rates, cost - savings, and environmental compliance, validating the reliability and effectiveness of our products.
    If you are interested in entering the e - waste recycling market or upgrading your existing recycling capabilities, our E - waste Recycling Production Line is the ideal choice. Contact us today to discuss your specific needs and discover how our solution can bring both economic and environmental benefits to your business.


     

     

  • 5.Configuration sheet for circuit board crushing and recycling equipment and dismantling equipment

     

    No

    Product Name

    Model

    Motor

    Qty (set)

    Note

    1

    Belt Conveyor

    500

    1.5

    2

     

    2

    Shredder

    800

    22*2

    1

     

    3

    Grinder

    1000

    55

    1

     

    4

    Analyzer

    1000

    2.2

    1

     

    5

    Trimmer

    800

     

    2

     

    6

    Pulse Dust Collector

    MC-64

     

    1

     

    7

    Pulse Dust Collector

    MC-48

     

    1

     

    8

    Induced Draft Fan

    F11

    11

    1

     

    9

    Induced Draft Fan

    F75

    7.5

    1

     

    10

    Rotary Vibrating Screen

    1600

    1.1

    1

     

    11

    Elevator

    800

    1.1

    3

     

    12

    Gravity Separator

    1200

    1.5+0.75

    1

     

    13

    High Voltage Electrostatic Sorting Machine

    1200

    1.1+2.2

    1

     

    14

    Air Shutter

    160

    0.75

    2

     

    15

    Connecting Pipes

    219、273

     

    1套

    弯头、直管

    16

    Air Regulating Valve

    200

     

    2

     

    17

    PC Pipe

    110

     

    1套

    接头、弯头

    18

    Connecting Hose

    180、120

     

    4根

     

    19

    All Equipment Brackets

     

     

    全套

     

    20

    Distribution Cabinet

     

     

    1

     

  • Application Cases
    Case 1: Transforming E - waste Management in a Leading Electronics Manufacturer
    A renowned multinational electronics manufacturer based in Asia faced escalating challenges in managing the e - waste generated from its vast production operations and returned end - of - life products. Before implementing our E - waste Recycling Production Line, the company relied on multiple external recycling vendors, resulting in inconsistent material recovery rates, high outsourcing costs, and potential environmental compliance risks.
    After installing our customized production line with a processing capacity of 8 tons per hour, the manufacturer witnessed a remarkable transformation. The pre - treatment and shredding processes efficiently broke down a diverse range of e - waste, from smartphones to computer monitors. The integrated magnetic, eddy - current, and electrostatic separation systems achieved an impressive metal recovery rate of 96%, successfully extracting valuable metals like copper, gold, and silver.
    In the first year alone, the company reduced its reliance on virgin materials by 35%, saving approximately $2.8 million in procurement costs. Additionally, the advanced pollution control devices ensured that the entire recycling process fully complied with local and international environmental regulations, enhancing the company's sustainability image. The recovered metals were then reused in the production of new electronic components, closing the material loop and contributing to a more circular economy.
    Case 2: Boosting Efficiency for a Large - scale Recycling Company
    A major waste management and recycling firm in Europe was struggling to handle the increasing volume of e - waste with its outdated equipment. The company faced low processing speeds, subpar material recovery rates, and difficulties in treating hazardous substances within the e - waste, which limited its profitability and growth potential.
    Our E - waste Recycling Production Line, tailored to the company's specific requirements with a 10 - ton - per - hour processing capacity, became the solution. The automated and intelligent operation system significantly improved the overall efficiency, reducing the labor cost by 40% through precise process control and real - time monitoring. The state - of - the - art dust collectors and fume scrubbers ensured that the recycling process met the strictest environmental standards in Europe, eliminating potential fines and legal risks.
    Over the course of six months, the company increased its e - waste processing volume by 60% while achieving a metal recovery rate of 97%. The sale of recovered valuable metals and non - metallic materials generated an additional annual revenue of $4.5 million. Moreover, the company's enhanced recycling capabilities attracted more clients, expanding its market share in the competitive e - waste recycling industry.


     

Cases

Metal Recycling Production Line in Japan

Metal Recycling Production Line in Japan

图片名称
Scrap Aluminium Recycling Production Line in Bangkok, Thailand

Scrap Aluminium Recycling Production Line in Bangkok, Thailand

图片名称
Whole Production Line to Tianjin, China

Whole Production Line to Tianjin, China

图片名称
Whole Production Line in Changzhi, Shanxi, China

Whole Production Line in Changzhi, Shanxi, China

图片名称
Verticle Wind Separator to Langfang, China

Verticle Wind Separator to Langfang, China

图片名称
Three Whole Sets Production Line in Jingzhou, Hubei,-China

Three Whole Sets Production Line in Jingzhou, Hubei,-China

图片名称

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