Recycled Aluminum Production Line

Classification:

Waste Solid Resource Recycling Production Line

Summary:

The company introduces international advanced technology and production inspection equipment. The development and design of products all adopt international advanced three-dimensional (3D) three-dimensional design.

Tel:

+86-18853636609

E-mail: hc@huichuanhc.com Inquire immediately

Product Introduction
Technical Parameter
Cases

- Commodity name: Recycled Aluminum Production Line
1. Feeding equipment: Equipment used to transport broken bridge aluminum materials to the crusher, which can include lifting equipment (such as cranes, cranes) or conveyor belts.
Our Recycled Aluminum Production Line is a cutting - edge, comprehensive solution designed to transform scrap aluminum into high - quality, reusable aluminum products with maximum efficiency and minimal environmental impact. Leveraging advanced technologies and a modular design, this production line offers unparalleled performance for aluminum recycling enterprises.

Core Advantages
1. High - Efficiency Recycling
The production line integrates state - of - the - art shredding, melting, and refining technologies. With a high - speed shredder capable of processing up to 10 tons of scrap aluminum per hour, it quickly reduces various aluminum waste, such as used cans, automotive parts, and construction debris, into small pieces. The advanced melting furnace, featuring intelligent temperature control, can rapidly melt the shredded aluminum, achieving a melting efficiency that is 30% higher than traditional equipment. This enables a continuous and efficient recycling process, significantly increasing production capacity.
1. Superior Product Quality
Equipped with a sophisticated refining system, our production line effectively removes impurities, gases, and non - metallic inclusions from the molten aluminum. Through processes like degassing, flux treatment, and filtration, the recycled aluminum can meet or exceed international quality standards, such as ASTM and ISO specifications. The final products, including aluminum ingots and alloy materials, have excellent mechanical properties, making them suitable for a wide range of applications, from automotive manufacturing to aerospace industries.
1. Environmentally Friendly Operation
We prioritize environmental protection in the design of our production line. It is equipped with an advanced dust collection and fume treatment system that captures and purifies up to 99% of the dust and harmful gases generated during the recycling process. Additionally, the energy - saving design of the melting furnace reduces energy consumption by 25% compared to conventional models, minimizing the carbon footprint and contributing to sustainable development.

Working Process
1. Pre - treatment
Scrap aluminum is first fed into the high - performance shredder, where it is broken down into small, uniform pieces. Subsequently, the shredded materials go through a sorting process using magnetic separators and eddy current separators to remove non - aluminum metals and other impurities.
1. Melting and Refining
The sorted aluminum pieces are transferred to the melting furnace. The intelligent temperature control system maintains the optimal melting temperature, ensuring rapid and complete melting. After melting, the molten aluminum enters the refining unit, where degassing agents and fluxes are added to purify the metal. Filtration systems further remove any remaining solid impurities.
1. Casting and Cooling
The refined molten aluminum is then cast into various shapes, such as ingots or billets, using high - precision casting machines. The cast products are immediately cooled in a controlled cooling system to ensure their dimensional accuracy and mechanical properties.
1. Quality Inspection
Finally, all products undergo strict quality inspections, including chemical composition analysis, mechanical property testing, and dimensional measurement. Only products that meet the stringent quality requirements are approved for shipment.

Applications

Our Recycled Aluminum Production Line is widely applicable in various industries:
- Automotive Industry: Used for producing lightweight aluminum components, such as engine blocks, wheels, and body panels, to reduce vehicle weight and improve fuel efficiency.
- Construction Industry: Ideal for manufacturing aluminum profiles, sheets, and foils for building facades, window frames, and interior decorations.
- Packaging Industry: Produces high - quality aluminum cans and foils, which are essential for food and beverage packaging due to their excellent barrier properties.
- Electronics Industry: Supplies aluminum materials for electronic device housings, heat sinks, and electrical conductors, thanks to its good electrical conductivity and thermal dissipation performance.
Why Choose Our Recycled Aluminum Production Line?
1. Customized Solutions
We understand that each customer has unique production requirements. Our team of experts works closely with clients to design a production line that is tailored to their specific needs, including production capacity, product specifications, and factory layout.
1. Comprehensive After - sales Service
We offer a full range of after - sales services, including installation, commissioning, operator training, and regular maintenance. Our technical support team is available 24/7 to promptly address any issues, ensuring the continuous and stable operation of the production line.
1. Industry - Leading Reputation
With years of experience in the aluminum recycling equipment industry, we have earned a reputation for reliability and innovation. Our production lines have been successfully installed and operated in numerous recycling plants around the world, receiving high praise from customers.

If you are looking to upgrade your aluminum recycling capabilities or start a new recycling project, our Recycled Aluminum Production Line is the perfect choice. Contact us today to discuss your needs and discover how our solution can bring significant benefits to your business.

NO	ITEM	TECHNICAL PARAMETER
1	Chain Feeder	●Chain Plate Width: According to request ●Center Distance: According to request ●Chain Plate Material: 25Mn track plate ●Frame:H-steel+channel steel assembly weldment ●Motor Brand: Wannan ●Reducer Brand: Shengrui Transmission
2	Crusher	● Type: According to request ● Capacity: According to request ●Frame:H-steel+channel steel assembly weldment ●Motor Brand: Wannan
2	Conveyor	● Rack: channel steel assembly weldment ● Rack Structure: frame type (firm) ●Conveyor Belt: V-shaped 5-layer rubber belt ●Roller Group: groove type roller group+flat roller group ●Transmission Method: motor reducer+double row sprocket+chain ● Material Leakage prevention method: groove type roller group+herringbone conveyor ●Belt+installation of blocking skin on both sides ●Motor Brand: Wannan Motor ●Reducer Brand: Strong resistance
3	Shaftless Tumbler Sieve	● Drum diameter: According to request ● Total length of rolling screen: According to request ● Screen tube structure: steel ring octagonal shape ● Sieve Plate: 10mm wear-resistant plate, detachable ●Transmission Method: motor+universal joint + transmission shaft ● Material Roller: silent wear-resistant rubber
4	Electromagnetic Separator	●Iron Unloading Belt: black anti-corrosion rubber belt+stainless steel armor ●Armor Fixation Method: After stainless steel bolts are fixed, apply nut locking glue (non welded nut fixation method) ●Magnetic Field Strength: 6000GS (adjustable) ●Control Cabinet: Double layer cabinet door (moisture-proof and dust-proof) ●Hanging Device: 4 sets of flower basket screws ●Frame: Channel steel assembly weldment
5	Eddy Current Sorter	●Model: TLFXP -17 ●Drum Diameter: φ 500mm ●Spindle Speed (r/min): 0-3000 adjustable ●Belt Surface magnetic field: 3500GS ●Belt Width (mm): 1700 ●High Speed Bearing: NSK ●Low Speed Bearing: KAYDON, USA ●Belt Drive Bearing: Fukuyama
6	Hydraulic Baler	●Model: Y81F-250C ●Chamber Size(mm): 250020001200 ●Bale Size (mm): (500-1000)600600 ●Cooling Type: Water-cooling (Water consumption is minimal) ●Capacity(T/H): 1.5-1.8 (Iron) ●Control Method: Automatic + Remote Control ●Motor(kw): 302 ●Oil Pump(MPA)/Flow Rate: 31.52/ 160ml/r Oil: No. 46 anti-wear hydraulic fluid, 12 drums for 170 liters.

Application Cases
Case 1: Boosting Sustainability in the Automotive Industry
A well - known automotive manufacturer in Europe was grappling with the rising costs of virgin aluminum and the need to reduce its carbon footprint. They decided to invest in our Recycled Aluminum Production Line to recycle aluminum scrap generated during the manufacturing process, as well as end - of - life vehicle components.
Before implementing the production line, the company relied heavily on purchasing new aluminum, resulting in high procurement costs and significant environmental impact. After installation, the production line processed up to 8 tons of aluminum scrap per hour. The pre - treatment system efficiently sorted out non - aluminum materials, and the advanced refining process removed impurities, ensuring the recycled aluminum met the strict quality requirements for automotive parts.
As a result, the company achieved a 30% reduction in aluminum procurement costs within the first year. Additionally, the carbon emissions associated with aluminum production decreased by 25% compared to using virgin materials. The high - quality recycled aluminum was used to manufacture engine blocks and body panels, contributing to both cost - savings and enhanced brand sustainability.

Case 2: Meeting Packaging Demands in the Food Industry
A large - scale food and beverage packaging company in North America faced challenges in meeting the growing demand for sustainable packaging while maintaining product quality. Our Recycled Aluminum Production Line was integrated into their operations to produce aluminum cans and foils from recycled sources.
Prior to the adoption of our production line, the company struggled with inconsistent quality in recycled aluminum products from external suppliers. Our production line, with its intelligent temperature control and precise casting system, enabled the production of 12 tons of high - quality aluminum packaging materials per hour. The dust collection and fume treatment system ensured that the production process complied with strict environmental regulations, while the refining process guaranteed that the aluminum products met food - grade safety standards.
In the first six months, the company saw a 40% increase in production capacity for aluminum cans and foils. The consistent quality of the recycled aluminum products also improved customer satisfaction, leading to a 15% growth in orders. Moreover, the company's commitment to using recycled materials enhanced its brand image, appealing to environmentally - conscious consumers.

Keywords：

Recycled Aluminum Production Line

Pre

Household Appliances Crushing and Sorting Recycling Solution

E-waste Recycling Production Line

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Recycled Aluminum Production Line

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