Metal Crusher

Classification:

Crushing Machines

Summary:

The company introduces international advanced technology and production inspection equipment. The development and design of products all adopt international advanced three-dimensional (3D) three-dimensional design.

Tel:

+86-18853636609

E-mail: hc@huichuanhc.com Inquire immediately

Product Introduction
Technical Parameter
Cases

Commodity name: Metal Crusher

Metal crusher is a kind of machine used to produce crushing materials. Our company mainly produces metal crusher below 1200 horsepower, mainly for crushing objects: broken aluminum, machine aluminum, miscellaneous aluminum, scrap home appliances, electronic waste, light scrap steel, end-of-life cars, etc.

Metal Crusher: A Detailed Explanation of High-Efficiency Metal Recycling Equipment

I. Equipment Overview

The metal crusher is a crushing device specifically designed for the recycling of waste metals and metal-containing wastes. Through mechanical crushing and sorting processes, it transforms various complex metal materials into reusable crushed materials, widely applied in fields such as resource recycling, metallurgy, and recycled metal processing.

II. Core Crushing Objects

1. Metals: Broken bridge aluminum, machine aluminum, miscellaneous aluminum, light-gauge steel scrap, steel waste, aluminum cans, paint buckets, etc.

2. Waste equipment: Used home appliances (e.g., refrigerator and TV casings), electronic waste (with metal components), scrapped vehicles (body and parts), etc.

III. Detailed Working Principle

1. Crushing Process: 1. Driven by a high-speed, high-torque motor, the crusher rotor rotates at high speed, and the high-alloy hammers on the rotor alternately strike the materials entering the crushing chamber.

2. Metal materials are torn and extruded under strong impact and shearing forces, broken into crushed materials of specific specifications (such as particles or flakes).

. Sorting System: 1. The crushed materials are separated through screening, magnetic separation, eddy current separation, and other systems to extract pure metals (e.g., iron, aluminum, copper) and remove impurities like plastics and rubber, achieving efficient metal recycling.

IV. Analysis of Core Product Advantages

Advantage Dimension	Specific Performance and Value
Powerful Crushing Capacity	- Hammers are made of high-alloy materials, featuring high hardness and wear resistance, capable of easily crushing high-hardness materials (e.g., steel scrap and vehicle parts). - Wide application range, handling everything from light metals like aluminum cans to scrapped vehicles with high crushing efficiency.
Energy Saving and Low Consumption	- Equipped with a reduction motor for reasonable power matching, reducing energy consumption by over 30% compared to traditional crushers, significantly saving electricity costs in the long run.
Stable Operation and Low Noise	Optimized structural design ensures minimal vibration during operation; combined with foundation installation, noise is further reduced (typically ≤85 decibels), complying with industrial environmental noise standards.
Durability and Sturdiness	The casing is reinforced with dense stiffeners, offering strong impact resistance and withstanding long-term high-intensity operations, extending the equipment service life to 5 Years

Application Areas Waste Metal Recycling: Ideal for waste metal recycling enterprises of all sizes, our metal crusher enhances transportation efficiency by reducing the volume of recycled metals, thereby boosting recycling profits.

Metallurgical Industry: Supplying smelters with precisely sized metal particle raw materials, it optimizes the smelting process and improves overall production efficiency.

Waste Recycling Stations: Capable of swiftly processing various waste metal items, such as aluminum cans, beverage barrels, and small paint buckets, it helps waste recycling stations save space and increase economic returns.

Home Appliance Dismantling Industry: By crushing the outer shells of discarded refrigerators, washing machines, and televisions, it facilitates the recycling and reuse of valuable resources. Customization Services

We understand that each customer has unique requirements for metal crushers. To meet these diverse needs, we offer comprehensive customization services. Based on factors such as the type and quantity of raw materials to be processed, as well as specific requirements for the finished product (including particle size and cleanliness), we can tailor - make exclusive models and configurations, ensuring that the equipment perfectly aligns with your production needs.

Technical Parameters

Type	Size of Feed Opening	Handling Capacity	Matching Transformer	Length (L) x (W) x Height (H)	Area of Floor m²
280KW	1600mm	5-6T/h	400KVA	35000×17000×4500（mm）	350
315KW		6-7T/h	500KVA	35000×22000×4500（mm）	350
450KW		8-12T/h	600KVA	48000×23000×6000（mm）	576
560KW		12-15T/h	High Voltage 10KV Low Voltage 800	48000×30000×6000（mm）	576
800KW	180mm	15-20T/h	High Voltage 10 KV Low Voltage 315	60000×30000×6000（mm）	960
900KW	2200mm	20-25T/h	High Voltage 10KV Low Voltage 400	75000×30000×7200（mm）	1275

Case 1: The Efficiency Revolution of a Waste Metal Recycling Company Customer Background: A large - scale waste metal recycling company with business covering multiple cities across the country. It receives a large amount of waste metals every day, which come from various sources and include a wide range of types, such as scrapped cars and components of large mechanical equipment. Due to the large volume and irregular shapes of the recycled metals, transportation costs are extremely high. Moreover, it is difficult to meet the raw material specifications required by downstream smelters, severely squeezing the profit margin. Pain Points Before Use: Relying on traditional manual disassembly and simple mechanical crushing, the processing efficiency was extremely low, with an average daily processing capacity of only 30 tons of waste metals. During transportation, irregular materials occupied a large amount of space, and the single - time transportation cost was as high as several thousand yuan. Due to the uneven quality of raw materials, the company had weak bargaining power when cooperating with smelters, and the profit margin was less than 10%. Solution: The company introduced our customized 1300 - type metal crusher. Aiming at its need to process large - sized metal materials, it was equipped with high - strength, large - sized meshing cutter blades and a reinforced box structure. Use Effect: After the equipment was put into use, the daily processing capacity of waste metals soared to 150 tons, with a five - fold increase in efficiency. The volume of the crushed metal materials was reduced to one - tenth of the original, and the single - time transportation cost was reduced by 60%, saving more than 2 million yuan in transportation costs annually. The standardized metal particle products enabled the company to take the initiative in price negotiation when cooperating with smelters, and the profit margin increased to 25%. The equipment investment cost was recovered within half a year.

Case 2: A Cost - Reduction and Efficiency - Enhancement Tool for Metallurgical Enterprises Customer Background: A medium - sized metallurgical plant mainly produces various alloy steels. In the past, due to the use of unrefined waste metals as raw materials, the energy consumption during the smelting process was high, and it was difficult to remove impurities, resulting in unstable product quality. The defective rate was as high as 15%, seriously affecting the company's reputation and economic benefits. Pain Points Before Use: The raw material processing link was weak. The waste metals contained a high level of impurities, and the fuel consumption during smelting was 30% higher than the industry average. The impurities caused fluctuations in product quality, and a large number of products failed to meet customer requirements, resulting in an annual loss of over 3 million yuan due to defective products. Solution: The plant purchased our 1000 - type metal crusher specially designed for the metallurgical industry. This equipment can precisely control the particle size of the output and is equipped with a dust removal system to effectively reduce the residue of impurities during the crushing process. Use Effect: The raw materials processed by the metal crusher had uniform particle sizes and a significant reduction in impurity content. During the smelting process, the fuel consumption decreased by 25%, saving about 1.8 million yuan in fuel costs annually. The defective rate of products dropped to less than 5%. The improved product quality was highly recognized by customers, and the order volume increased by 40%. The annual profit of the enterprise increased by more than 5 million yuan.

Case 3: The Glorious Transformation of a Waste Recycling Station Customer Background: A community - based waste recycling station is small in scale and mainly recycles waste metals from surrounding residents and small merchants, such as aluminum cans, beverage barrels, and used bicycles. Due to the lack of professional processing equipment, it could only sell the recycled metals in bulk at extremely low prices, with meager profits and difficult operation. Pain Points Before Use: Manual sorting and simple processing were inefficient, with a daily processing capacity of less than 1 ton. The unprocessed recycled metals were sold at prices far lower than the market average, and the monthly profit was less than 3,000 yuan. Solution: The station selected our 600 - type small - scale metal crusher. The equipment is easy to operate and occupies a small area, making it very suitable for small - scale recycling stations. Use Effect: After the installation of the equipment, the recycling station can process 5 tons of waste metals per day, with a five - fold increase in efficiency. The crushed metal particles are in high market demand, and the selling price has increased by 50%. The monthly profit has increased to 15,000 yuan, successfully achieving a transformation from marginal operation to profitable operation, and the business scale has also been continuously expanding.