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Eddy current separator


Classification:

Sorting Machines

Summary:

The company introduces international advanced technology and production inspection equipment. The development and design of products all adopt international advanced three-dimensional (3D) three-dimensional design. 

  • Product Introduction
  • Technical Parameter
  • Cases
    • Commodity name: Eddy current separator

    The eddy current sorter is a device that separates non-ferrous metal substances from non-metallic substances with precision. It is divided into three structures of high frequency multi-pole, eccentric and concentric.

    Introduction:

    Eddy current separator is a device that can accurately separate non-ferrous metal substances from non-metallic substances. There are two types of structures: concentric and eccentric. Huichuan mainly produces eccentric structure sorting machines, which are further divided into multipole and standard types according to the sorting requirements of different materials.

    Huichuan eddy current separators have nearly 3,000 application cases all over the world, spreading across Asia, Australia, the Middle East, Africa, Europe and America. They are convincing by virtue of their highly accurate separation efficiency and durability.

    Technical advantages

    1. Eccentric structure+multi magnetic pole fusion technology, meeting different working conditions requirements, with a sorting rate of over 99%.
    2. Intelligent lubrication system effectively avoids bearing damage caused by unstable oil injection, ensuring stable operation of the equipment.
    3. Modular structural design, used to achieve rapid belt replacement.
    4. After size classification, our equipment can highly accurately adapt to sortable materials with fine particle sizes (as fine as 0.3mm). For particles with a size of 0mm-5mm, the sorting accuracy can reach more than 85%, for particles with a size of 5mm-8mm, the sorting accuracy can reach more than 95%, and for particles with a size of more than 8mm, it can reach more than 99.5%.

    Applicable materials:

    Materials containing non-ferrous metals such as copper, aluminum, zinc and magnesium

    Non ferrous metals (copper, aluminum, zinc, magnesium) will jump out along their conveying direction due to repulsive interactions; Realize separation from non-metallic substances such as glass, plastic, rubber, etc.

    Application scenarios:

    Following processes such as crushing, classification, and magnetic separation, the eddy current separator can recover clean, marketable metal mixtures containing aluminum, copper, zinc, brass, etc. Its applications span various non-ferrous metal recycling scenarios, including shredded waste, construction debris, municipal solid waste, packaging waste, incineration bottom ash, aluminum salt slag, e-waste, wood chips, glass, and foundry sand.


    Detailed images:

     


  • Technical Parameters

    Type

    Effective Magnetic Width(mm)

    Handling Capacity(T/h)

    Total Power (KW)

    HPFX-10

    800

    4-6

    6.7

    HPFX-12

    1000

    6-8

    8.2

    HPFX-14

    1200

    8-10

    8.2

    HPFX-16

    1500

    10-12

    8.44

    HPFX-18

    1600

    12-14

    11.6

    HPFX-20

    1800

    14-16

    15.5

    HPFX-22

    2000

    18-20

    15.5

  • Case 1: Electronic Waste (WEEE) Recycling

    Scenario: A recycling plant processes 50 tons/day of shredded PCBs and plastic casings from old computers.
    Equipment Used: ECS-1200 Eddy Current Sorter (Processing Width: 1200mm, Capacity: 10-15 t/h).
    Outcome:

     

    • Separates 98% of aluminum heat sinks and copper wires from plastic mixtures.
    • Increases metal recovery value by $120/ton compared to manual sorting.
    • Reduces labor costs by 70% with automated high-speed sorting.

    Case 2: Construction & Demolition (C&D) Waste

    Scenario: A waste management company handles mixed C&D debris containing steel, aluminum, and concrete fragments.
    Challenge: Manual separation of 50mm aluminum scraps from 200 tons/day of waste was inefficient.
    Solution: ECS-800 Sorter (Power: 15kW, Dimensions: 3200×1800×1600mm).
    Result:

     

    • Processes 8 tons/hour, achieving 95% aluminum purity.
    • Decreases transportation costs by 40% due to reduced waste volume.
    • Pays back equipment investment within 6 months through recycled metal sales.

    Case 3: Mining Ore Beneficiation

    Scenario: A tin mine needs to separate non-ferrous metals from ore tailings.
    Equipment Parameters: ECS-1200 with adjustable magnetic field intensity (up to 1.2T).
    Impact:

     

    • Recovers 2.5 tons/day of valuable copper and zinc from 100 tons of tailings.
    • Increases overall ore utilization rate from 68% to 89%.
    • Reduces water consumption in traditional washing processes by 35%.

    Case 4: Glass Recycling Plant

    Scenario: A glass recycling facility removes aluminum caps and steel residues from crushed glass cullet.
    Solution: ECS-800 Sorter (Net Weight: 1800kg) integrated into the conveyor line.
    Key Benefits:

     

    • Ensures <0.1% metal contamination in final glass products.
    • Increases production line speed from 300 to 500 tons/day.
    • Maintains 99.5% separation efficiency after 24/7 operation for 18 months.

Cases

Metal Recycling Production Line in Japan

Metal Recycling Production Line in Japan

图片名称
Scrap Aluminium Recycling Production Line in Bangkok, Thailand

Scrap Aluminium Recycling Production Line in Bangkok, Thailand

图片名称
Whole Production Line to Tianjin, China

Whole Production Line to Tianjin, China

图片名称
Whole Production Line in Changzhi, Shanxi, China

Whole Production Line in Changzhi, Shanxi, China

图片名称
Verticle Wind Separator to Langfang, China

Verticle Wind Separator to Langfang, China

图片名称
Three Whole Sets Production Line in Jingzhou, Hubei,-China

Three Whole Sets Production Line in Jingzhou, Hubei,-China

图片名称

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HUICHUAN UBC Aluminum Can Recycling Production Line SolutionHUICHUAN has deep expertise in the renewable resources equipment sector, focusing on the core crushing and sorting processes of UBC (used aluminum beverage cans). We provide customized solutions ranging from "equipment customization to whole-line construction," enabling efficient processing of pre-cleaned, dried loose cans or baled can blocks. Our solution minimizes aluminum loss to the greatest extent, accurately converting used aluminum cans into high-value recycled aluminum materials.I. Core Process: 5-Step Precision Handling to Maximize Aluminum Recovery ValueFor pre-processed used aluminum cans (either pre-cleaned, dried loose cans or baled blocks), we achieve efficient crushing and zero-waste sorting through a combination of customized equipmentCustom Dual-Shaft Shredder: Initial Size Reduction for Subsequent ProcessesIf the raw material is baled aluminum can blocks, they first enter the HUICHUAN custom dual-shaft shredder. Designed with "high torque and low speed," this shredder easily breaks down high-density bales into loose chunks of 5-10cm, preventing damage to subsequent equipment due to excessive hardness and preparing for fine crushing. If the raw material is pre-cleaned and dried loose cans, this step can be skipped directly to proceed to the next stage.      2. Vertical/Horizontal Crusher: Fine Crushing and Impurity SeparationThe material is fed into the HUICHUAN custom vertical or horizontal crusher (selected based on daily processing capacity). Targeting the structural characteristics of beverage cans—"aluminum body, iron lid, and plastic label"—a dedicated set of blades crushes the cans into uniform fragments of 1-3cm. During crushing, aluminum from the can body is initially separated from iron lids and plastic labels. Meanwhile, a built-in impurity screen filters out a small number of uncrushed large impurities.      3. Shaftless Roller Screen: Classification Screening to Optimize Sorting ConditionsThe crushed mixed fragments are conveyed to the shaftless roller screen. Using screens with different aperture sizes, the material is classified into two categories: "qualified aluminum fragments" and "fine impurities (e.g., sand and mud)." Qualified aluminum fragments move to the subsequent sorting process, while fine impurities are discharged directly—preventing blockages in sorting equipment and ensuring stable operation of the sorting system      4. Eddy Current Magnetic Separation Integrated Machine: Precise Separation of Aluminum and Metal ImpuritiesThe classified qualified material enters the HUICHUAN custom Eddy Current Magnetic Separation Integrated Machine—an upgraded all-in-one device that combines eddy current separation (for aluminum) and magnetic adsorption (for fine iron impurities) in a single unit, realizing "dual-function in one machine."For aluminum separation: It generates an eddy current effect through a high-frequency alternating magnetic field, applying a "repulsive force" to aluminum fragments to achieve instant separation from iron lids and other metal impurities.For fine iron removal: Equipped with a built-in high-performance neodymium magnet module, it adsorbs tiny iron particles (≤1mm) that are easily missed by conventional separators, eliminating hidden iron impurities in aluminum materials.Performance highlights: Sorting accuracy reaches over 99.7% (0.2% higher than single eddy current separators), and sorting efficiency is 25% higher than that of conventional equipment—ensuring no loss of core aluminum material and zero iron contamination.           5. Aluminum Dust Separation: Capturing Fine Powder to Eliminate WasteA dedicated aluminum dust separation step is added: using a combination of negative pressure suction and fine filters, aluminum fines (high-value materials easily overlooked) generated during crushing and sorting are accurately collected. This prevents waste caused by discharge along with dust or impurities. This step increases the overall aluminum recovery rate by an additional 1.2-1.5 percentage points, ensuring every piece of aluminum resource is monetized.II. Choose HUICHUAN, Gain a Head StartWhole-Line Service, Worry-Free ProcessWe offer more than just equipment—we act as a "full-process steward": from site surveys and capacity planning, to customized configuration of shredders, crushers, and Eddy Current Magnetic Separation Integrated Machines, to on-site installation and commissioning, we take the lead throughout the entire process. You only need to provide pre-processed raw materials and requirements, with no need for multi-party coordination. Our true "one-stop turnkey service" cuts 90% of detours from project launch to profit realization.Solid Quality, Rock-Steady ReliabilityDurability lies in the details: the core blades of shredders and crushers are made of high-toughness wear-resistant alloy; roller screens use thickened anti-corrosion steel; sensors in the sorting system (inclu

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