Oil-cooled Electromagnetic Separator

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Sorting Machines

Summary:

The company introduces international advanced technology and production inspection equipment. The development and design of products all adopt international advanced three-dimensional (3D) three-dimensional design.

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Product Introduction
Technical Parameter
Cases

- Commodity name: Oil-cooled Electromagnetic Separator
The oil-cooled electromagnetic separator is an iron discharging mechanism based on the oil-cooled suspended electromagnetic separator with the addition of a drive motor, drum and iron discharging tape with scraper. It has the advantages of high magnetic force, fast heat dissipation, dustproof, rainproof, corrosion resistance, continuous work, low maintenance costs, etc. Since its introduction, it has been thought positively by the majority of users for its ease of use, low failure rate, low maintenance, etc.
Introduction
Our Oil-cooled Electromagnetic Separator is a state-of-the-art device designed to efficiently separate ferromagnetic materials from various substances. It has been widely used in a multitude of industries, such as mining, power generation, and recycling, thanks to its high performance and reliability.
Working Principle
This separator operates based on the principle of electromagnetic induction. When an electric current passes through the exciting coils, a strong magnetic field is generated. Ferromagnetic materials in the passing material flow are then attracted to the magnetic field and separated from the non-magnetic substances. The oil-cooling system plays a crucial role in maintaining the optimal working temperature of the separator. The transformer oil circulates within the device, effectively dissipating the heat generated during operation, ensuring stable and continuous performance.
Key Features
Powerful Magnetic Force
With a computer-simulated magnetic circuit design, our separator boasts a deep magnetic depth and high magnetic field intensity. This allows it to effectively capture even the smallest ferromagnetic particles, ensuring a high separation rate.
Excellent Cooling Performance
The special design of the exciting coils features longitudinal and transverse oil paths. This design is extremely conducive to transferring heat to the transformer oil, significantly reducing the coil temperature. The coil operating temperature rise is only 60 °C, reaching the level of similar foreign products. The use of a large number of corrugated cooling fins greatly increases the heat dissipation area, effectively controlling the temperature rise and extending the service life of the equipment.
Dustproof, Waterproof, and Corrosion-resistant
The coil is soaked and cured with special epoxy resin, and the whole machine adopts a fully sealed structure. This makes the separator highly resistant to dust, rain, salt spray, and corrosion, enabling it to work normally in harsh environments such as dust, humidity, and severe salt spray corrosion.
High-grade Insulation
The grade of coil insulation is above F, and a new type of high-temperature thermal oil is selected. The reasonable oil circuit ensures fast circulation and high heat dissipation efficiency, while also providing excellent electrical insulation performance, ensuring the safe operation of the equipment.
Easy Maintenance
The separator is designed for easy maintenance. The self-cleaning function for iron waste simplifies the cleaning process, reducing labor costs. The robust performance and high-quality components ensure a long service life with minimal breakdowns. The waist-drum shape roller can automatically rectify the belt, and the fully sealed bearing blocks can achieve trouble-free operation for a long time.

Applications
- Mining Industry: Used to separate iron ore from other minerals, improving the purity of ore and enhancing the efficiency of subsequent processing. It can also protect mining equipment such as crushers and grinders from damage caused by iron impurities.
- Power Generation Plants: In coal-fired power plants, it helps to remove iron contaminants from coal, preventing damage to coal pulverizers and other equipment, and ensuring the stable operation of the power generation process.
- Recycling Industry: Efficiently separates ferrous metals from waste materials, facilitating the recycling and reuse of valuable metals, and promoting environmental protection.
- Food and Pharmaceutical Industries: Although not directly related to ferromagnetic material separation in the traditional sense, it can be used in some cases to ensure the absence of iron contaminants in raw materials, guaranteeing product quality and safety.
Customization
We understand that different industries and applications have unique requirements. Therefore, we offer customized solutions for our Oil-cooled Electromagnetic Separator. Our professional engineering team can work closely with you to design and manufacture a separator that precisely meets your specific needs, whether it's adjusting the magnetic field strength, modifying the structure, or integrating it into your existing production line.

Model	Adaptive Belt Width	Rated Height	Magnetic Field Strength	Material Thickness	Driving Power	Adaptive Belt Speed (m/s)	Duty System	Weight
RCDF - 8	800	250	70	200	2.2	4.5	Continuous	1400
RCDF - 10	1000	300	70	250	3	4.5	Continuous	2120
RCDF - 12	1200	350	7 0	300	4	4.5	Continuous	2250
RCDF - 14	1400	400	70	350	4	4.5	Continuous	3700
RCDF - 16	1600	450	7 0	400	5.5	4.5	Continuous	4950
RCDF - 18	1800	500	80	450	7.5	4.5	Continuous	6100
RCDF - 20\|	2000	550	8 0	500	11	4.5	Continuous	8900

Case 1: Mining Industry - Iron Ore Separation in a Large - scale Mining Enterprise
A well - known mining company in Australia was facing challenges in separating iron ore from complex ore mixtures. They installed our Oil - cooled Electromagnetic Separator in their ore - processing line. The separator, with its powerful magnetic force, was able to penetrate deep into the material flow. The magnetic field intensity, customized to 8000 Gauss for this specific application, effectively attracted even the finest iron - ore particles. The excellent cooling performance ensured continuous operation without overheating, even during long - hour shifts. As a result, the purity of the separated iron ore increased from 60% to 85%, greatly enhancing the efficiency of subsequent smelting processes and reducing the cost of processing low - grade ores.
Case 2: Power Generation - Coal - fired Power Plant in China
A coal - fired power plant in Inner Mongolia, China, suffered from frequent damage to its coal pulverizers due to iron contaminants in the coal. After installing our Oil - cooled Electromagnetic Separator with an adaptive belt width of 1200 mm, the situation improved significantly. The separator's self - cleaning function for iron waste made maintenance easy. It could remove iron objects such as bolts and iron plates that were accidentally mixed in the coal. The dustproof, waterproof, and corrosion - resistant design allowed it to operate stably in the dusty environment of the power plant. The power consumption of this model was 15 kW, and it successfully reduced the equipment failure rate of the coal pulverizers by 80%, ensuring the stable operation of the power generation process and saving a large amount of equipment maintenance costs.
Case 3: Recycling Industry - Ferrous Metal Recycling in a European Recycling Facility
A recycling facility in Germany, which processes a large amount of waste materials from various sources, introduced our Oil - cooled Electromagnetic Separator. The facility aimed to improve the recovery rate of ferrous metals. The separator was integrated into their conveyor - belt - based sorting system. With the ability to customize the magnetic field strength according to different waste compositions, it could separate ferrous metals such as steel and iron from non - ferrous metals, plastics, and other non - magnetic materials. The high - grade insulation of the separator ensured safety in the recycling environment where there were potential electrical hazards. Thanks to this separator, the recycling facility increased its ferrous metal recovery rate from 70% to 90%, promoting more efficient recycling and reuse of valuable metals and contributing to environmental protection.
Case 4: Food Industry - Ensuring Product Quality in a Snack Food Factory
A snack food factory in the United States was concerned about the presence of iron contaminants in its raw materials, which could affect product quality and safety. Although the amount of ferromagnetic materials was expected to be extremely low, they installed a smaller - sized Oil - cooled Electromagnetic Separator with a magnetic field strength of 3000 Gauss at the inlet of their raw - material processing line. The separator, with its fully - sealed structure to prevent any contamination during the separation process, successfully detected and removed tiny iron particles that might have been present in the grains and seasonings. This ensured that the final snack products met the strictest quality and safety standards, protecting the brand reputation of the factory and enhancing consumer confidence.