HUICHUAN UBC Aluminum Can Recycling Production Line SolutionHUICHUAN has deep expertise in the renewable resources equipment sector, focusing on the core crushing and sorting processes of UBC (used aluminum beverage cans). We provide customized solutions ranging from "equipment customization to whole-line construction," enabling efficient processing of pre-cleaned, dried loose cans or baled can blocks. Our solution minimizes aluminum loss to the greatest extent, accurately converting used aluminum cans into high-value recycled aluminum materials.I. Core Process: 5-Step Precision Handling to Maximize Aluminum Recovery ValueFor pre-processed used aluminum cans (either pre-cleaned, dried loose cans or baled blocks), we achieve efficient crushing and zero-waste sorting through a combination of customized equipmentCustom Dual-Shaft Shredder: Initial Size Reduction for Subsequent ProcessesIf the raw material is baled aluminum can blocks, they first enter the HUICHUAN custom dual-shaft shredder. Designed with "high torque and low speed," this shredder easily breaks down high-density bales into loose chunks of 5-10cm, preventing damage to subsequent equipment due to excessive hardness and preparing for fine crushing. If the raw material is pre-cleaned and dried loose cans, this step can be skipped directly to proceed to the next stage.      2. Vertical/Horizontal Crusher: Fine Crushing and Impurity SeparationThe material is fed into the HUICHUAN custom vertical or horizontal crusher (selected based on daily processing capacity). Targeting the structural characteristics of beverage cans—"aluminum body, iron lid, and plastic label"—a dedicated set of blades crushes the cans into uniform fragments of 1-3cm. During crushing, aluminum from the can body is initially separated from iron lids and plastic labels. Meanwhile, a built-in impurity screen filters out a small number of uncrushed large impurities.      3. Shaftless Roller Screen: Classification Screening to Optimize Sorting ConditionsThe crushed mixed fragments are conveyed to the shaftless roller screen. Using screens with different aperture sizes, the material is classified into two categories: "qualified aluminum fragments" and "fine impurities (e.g., sand and mud)." Qualified aluminum fragments move to the subsequent sorting process, while fine impurities are discharged directly—preventing blockages in sorting equipment and ensuring stable operation of the sorting system      4. Eddy Current Magnetic Separation Integrated Machine: Precise Separation of Aluminum and Metal ImpuritiesThe classified qualified material enters the HUICHUAN custom Eddy Current Magnetic Separation Integrated Machine—an upgraded all-in-one device that combines eddy current separation (for aluminum) and magnetic adsorption (for fine iron impurities) in a single unit, realizing "dual-function in one machine."For aluminum separation: It generates an eddy current effect through a high-frequency alternating magnetic field, applying a "repulsive force" to aluminum fragments to achieve instant separation from iron lids and other metal impurities.For fine iron removal: Equipped with a built-in high-performance neodymium magnet module, it adsorbs tiny iron particles (≤1mm) that are easily missed by conventional separators, eliminating hidden iron impurities in aluminum materials.Performance highlights: Sorting accuracy reaches over 99.7% (0.2% higher than single eddy current separators), and sorting efficiency is 25% higher than that of conventional equipment—ensuring no loss of core aluminum material and zero iron contamination.           5. Aluminum Dust Separation: Capturing Fine Powder to Eliminate WasteA dedicated aluminum dust separation step is added: using a combination of negative pressure suction and fine filters, aluminum fines (high-value materials easily overlooked) generated during crushing and sorting are accurately collected. This prevents waste caused by discharge along with dust or impurities. This step increases the overall aluminum recovery rate by an additional 1.2-1.5 percentage points, ensuring every piece of aluminum resource is monetized.II. Choose HUICHUAN, Gain a Head StartWhole-Line Service, Worry-Free ProcessWe offer more than just equipment—we act as a "full-process steward": from site surveys and capacity planning, to customized configuration of shredders, crushers, and Eddy Current Magnetic Separation Integrated Machines, to on-site installation and commissioning, we take the lead throughout the entire process. You only need to provide pre-processed raw materials and requirements, with no need for multi-party coordination. Our true "one-stop turnkey service" cuts 90% of detours from project launch to profit realization.Solid Quality, Rock-Steady ReliabilityDurability lies in the details: the core blades of shredders and crushers are made of high-toughness wear-resistant alloy; roller screens use thickened anti-corrosion steel; sensors in the sorting system (inclu

Automotive Shredder Residue (ASR) Huichuan Automotive Shredder Residue Recycling Solution — One-stop Separation and Sorting for All ASR Processing Scenarios in Recycling End-of-Life Vehicles (ELVs)

Household appliances (e.g., refrigerators, washing machines, TVs, air conditioners) contain a variety of valuable resources (metals, plastics, glass, etc.) and hazardous components (refrigerants, heavy metals, etc.). A household appliances crushing and sorting recycling solution aims to efficiently separate these materials for resource reuse while minimizing environmental pollution. HUICHUAN’s home appliances shredding and sorting solution integrates hardware and software with a modular design. The production line covers a feeding system, crushing system, magnetic separation system, sorting system, and dust collection system, forming a complete closed-loop recycling process

1. Feeding equipment: Equipment used to transport broken bridge aluminum materials to the crusher, which can include lifting equipment (such as cranes, cranes) or conveyor belts.

Main points of electronic waste crushing and recycling equipment products: The waste circuit board crushing and recycling production line is mainly used to separate metal and non-metal materials such as waste circuit boards, copper clad boards, circuit boards, and scraps.

The entire production line consists of a feeding conveyor, a host, a discharge conveyor, a magnetic separation conveyor, a sorting conveyor, dust removal, and an operation cabinet. The crushed materials from the scrap steel crusher are separated from ferrous metal, non-ferrous metal, and non-metallic materials through vibration conveyors, belt conveyors, and magnetic sorting systems, and sent out for stacking by their respective conveyors.